Aprilia Pegaso 650 1997-2005 Workshop Service Repair Manual

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Taper: Motorcycle

Distributeur:

UGS: 146596

Mots clés: 1997 1998 1999 2000 2001 2002 2003 2004 2005 650 K Agriculture Aprilia CASE Crawler Tractors Motorcycle Pegaso 650

Variantes de produits

Description

The Aprilia Pegaso 650 is a versatile dual-sport motorcycle produced from 1997 to 2005, recognized for its comfortable riding position and capable handling. This Italian-engineered machine, powered by a single-cylinder, four-stroke engine, offers a blend of on-road comfort and off-road potential, making it a popular choice for riders seeking adventure. Known for its competitive standing against models like the BMW F650 Funduro, the Pegaso 650 provides a robust platform for both daily commuting and exploring diverse terrains. This workshop service repair manual offers comprehensive coverage for all Aprilia Pegaso 650 models from 1997 through 2005, including all engines, trims, and transmission types. It details essential maintenance procedures, scheduled servicing, and in-depth repair and overhaul information for all major systems, including the engine, chassis, and electrical components. With step-by-step instructions, critical specifications, troubleshooting guides, and detailed wiring diagrams, this manual is an indispensable resource for owners, mechanics, and technicians to ensure the optimal performance and longevity of their Pegaso 650.

🏷️ Basic Information

Identification

Make:

Aprilia

Model:

Pegaso 650

Model Years Covered:

1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005

Vehicle Type:

Dual-Sport Motorcycle

Codes

Engine Codes Implied:

RT125/4

👋 Introduction

Market Position

Target Audience:

Aprilia Pegaso 650 owners, DIY mechanics, independent repair shops

Competitive Analysis

Differentiation:

Comprehensive coverage, professional quality, direct download convenience, same information used by professional technicians

Key Features

Advantage Of Digital:

No physical wear and tear from oil/dirt, printable sections for specific tasks, immediate access

Content Style:

Step-by-step procedures, critical specifications, illustrations, photos, troubleshooting guides

📋 Manual Details

Coverage Areas

Primary Coverage:

All Models, Engines, Trim, and Transmission Types within the specified years

Page Count

Estimated Page Count:

Hundreds of pages (as indicated by description, specific count not provided)

Manual Type

Type:

Workshop Service Repair Manual

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine Systems:

Fuel System, Cooling System, Engine Top End, Clutch, Engine Lubrication System, Crankshaft/Transmission

Chassis Systems:

Wheels/Tires, Final Drive, Brakes, Suspension, Steering, Frame

Electrical Systems:

Electrical System, Wiring Diagrams

Procedures Included

Maintenance:

General Maintenance, Scheduled Service

Repair And Overhaul:

Disassembly, Assembly, Cleaning, Reinstallation Procedures, Detailed Repair Procedures

Diagnostics:

Troubleshooting, Diagnostic Information, Electrical System Troubleshooting

Technical Depth

Depth:

Comprehensive Professional Level (used by local service/repair shops)

📊 Manual Specifications

File Format

Format:

Readability:

Searchable text (implied by PDF format)

Print Quality

Printability:

Full Printable

Zoom Functionality:

Zoom IN/OUT

Binding Type

Binding:

N/A (Digital Download)

Paper Type

Paper Type:

N/A (Digital Download)

Delivery

Delivery Method:

Instant Download

Requirements

Software Requirements:

Adobe PDF Reader & WinZip

Operating System Compatibility:

All Versions of Windows & Mac

⚙️ Engine Specifications

Primary Engine

Engine Type:

Single-Cylinder, Four-Stroke (Commonly Rotax 654cc engine)

Performance

Horsepower Range:

Approx. 48-50 HP (at peak, varies slightly by year/tune)

Torque Range:

Approx. 55-60 Nm (at peak, varies slightly by year/tune)

Fuel System

Fuel Delivery:

Carburetor (e.g., Mikuni BSR40) or Fuel Injection (later models)

Cooling System

Cooling Method:

Liquid-Cooled

🔧 Transmission

Standard

Transmission Type:

5-Speed Manual

Optional

Optional Gearbox:

N/A (Standard for all listed models)

Features

Clutch Type:

Wet, Multi-plate

📐 Dimensions

Exterior

Wheelbase:

Approx. 1480 mm (varies slightly by year)

Weights

Dry Weight:

Approx. 164 kg (varies slightly by year)

Fuel Capacity:

Approx. 15 Liters

🛡️ Safety Features

Ratings

Safety Features Implied:

Standard motorcycle safety features (brakes, lighting, etc.)

Active Features

Braking System Front:

Single Disc (e.g., 300mm) with 2-Piston Caliper

Braking System Rear:

Single Disc (e.g., 220mm) with 1-Piston Caliper

Passive Features

Lighting:

Halogen Headlight, LED Tail Light (model dependent)

💡 Technology Features

Infotainment

Instrument Cluster:

Analog Tachometer, Speedometer, Odometer, Trip Meter, Fuel Gauge, Warning Lights.

Driver Assistance

Optional on some models/years, not standard across the entire range.

Connectivity

Diagnostic Ports:

Standard diagnostic connectors for electronic fault finding (covered in electrical section).

🔧 Maintenance

Service Intervals

Oil Change Interval Engine:

Typically every 5,000-6,000 km or annually, refer to manual for exact specification.

Spark Plug Replacement:

Refer to manual for specific mileage intervals, typically around 10,000-15,000 km.

Valve Clearance Check:

Typically every 10,000-15,000 km, refer to manual for precise interval and specifications.

Fluid Specifications

Engine Oil Type:

Synthetic or Semi-Synthetic SAE 10W-40 or 15W-50 (check manual for specific viscosity based on climate).

Coolant Type:

Ethylene Glycol-based Antifreeze, typically a 50/50 mix with distilled water.

Brake Fluid Type:

DOT 4

Known Issues

Common Wear Items:

Clutch wear, fuel line degradation, electrical connector corrosion, stator output variations, swingarm bearing wear.

Potential Engine Concerns:

Cam chain tensioner noise, carburetor jetting issues (especially with altitude/modifications), occasional starter motor issues.

📚 Vehicle History

Brand Heritage

Manufacturer Origin:

Italy

Model Evolution

Key Model Changes Within Period:

Minor updates to styling, suspension, and potentially electronics (e.g., introduction of fuel injection on some later models) are covered by the manual's broad year range.

Production

Production Span For This Manual:

1997-2005

🏆 Awards & Recognition

Recognitions

Industry Standing:

The Aprilia Pegaso 650 is recognized as a capable and versatile dual-sport motorcycle, praised for its comfortable riding position and good handling for its class. It competed with models like the BMW F650 Funduro and Kawasaki KLR650.