🏷️ Basic Information

Make:

BMW

Model:

K1200RS

Generation:

K589

Model Years Covered:

1997-2006

👋 Introduction

Target Audience:

BMW K1200RS owners, independent repair shops, DIY enthusiasts with mechanical aptitude.

Value Proposition:

Provides comprehensive, professional-level repair and maintenance information to save time and money on servicing.

Comparison To Oem:

Equivalent to official BMW workshop manuals in scope and detail, as used by professional technicians.

Ease Of Use:

Easy-to-read text sections combined with clear, high-quality diagrams and step-by-step instructions.

Accessibility:

Instant download for immediate access, suitable for on-the-spot repairs using smart devices.

📋 Manual Details

Brand Coverage:

BMW Motorcycles

Model Coverage:

K1200RS (K589)

Year Coverage:

1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006

Estimated Pages:

High (specific count not provided, but described as comprehensive)

Type:

Full Service and Repair Manual

Language:

English

File Format:

PDF

Delivery Method:

Instant Download

Software Requirements:

Adobe PDF Reader, WinZip (or equivalent unzipping software)

Operating Systems:

Windows and Mac OS (All Versions)

📖 Manual Coverage

Engine:

Comprehensive engine service, including disassembly, assembly, diagnosis, and repair of all components (e.g., cylinders, pistons, crankshaft, camshafts, valvetrain, cooling system).

Fuel System:

Detailed coverage of fuel injection system (EFI), fuel pump, injectors, fuel pressure regulator, and associated sensors.

Ignition System:

Diagnosis and repair of ignition coils, spark plugs, ECU ignition control, and related wiring.

Transmission:

Service and repair of the gearbox, clutch assembly, shift mechanism, and related components.

Drivetrain:

Maintenance and repair of the final drive shaft and associated components.

Brakes:

Detailed procedures for hydraulic brake system servicing, including ABS (if equipped), caliper overhaul, master cylinder, brake lines, pads, and rotors.

Suspension:

Front and rear suspension system maintenance and repair, including fork seal replacement, shock absorber servicing, and linkage adjustments.

Electrical System:

Complete coverage of wiring diagrams, electrical components, lighting system, battery, charging system (alternator, regulator), starter motor, and fuses.

Bodywork And Frame:

Procedures for fairing removal and installation, body panel repair, chassis inspection, and associated hardware.

Instrumentation And Controls:

Service for dashboard instruments, controls, switches, and related wiring.

Exhaust System:

Installation and removal of exhaust components, and checks for leaks.

Routine Maintenance:

Oil changes, filter replacements, chain lubrication (if applicable, though K1200RS is shaft drive), brake fluid flush, coolant checks, tire pressure, spark plug replacement.

Troubleshooting:

Diagnostic procedures for common problems, fault codes (if applicable), and step-by-step troubleshooting guides for various systems.

Engine Repair:

Complete engine teardown and reassembly, piston ring replacement, valve adjustments, gasket replacement, bearing checks.

Transmission Repair:

Gearbox disassembly and reassembly, clutch replacement, seal replacement.

Brake System Overhaul:

Master cylinder rebuild, caliper servicing, bleeding procedures.

Suspension Rebuilding:

Fork oil replacement, seal replacement, shock absorber servicing.

Electrical Diagnostics:

Testing of electrical circuits, component replacement, wiring harness repair.

Bodywork Refitting:

Correct procedures for removing and refitting fairings and body panels without damage.

Depth:

Comprehensive, covering everything from basic maintenance to complete engine and transmission rebuilds, including detailed electrical diagnostics.

Diagrams Illustrations:

High-quality diagrams, exploded views, and detailed illustrations for visual guidance.

Accuracy:

Stated to be the same manual used in local service repair shops, implying high accuracy and official specifications.

📊 Manual Specifications

Format:

PDF

Printable:

Yes, full printable

Zoom Capability:

Yes, zoom in/out enabled

Binding:

N/A (Digital PDF)

Paper Quality:

N/A (Digital PDF - print as needed on desired paper)

⚙️ Engine Specifications

Engine Type:

Four-stroke, inline four-cylinder boxer engine

Displacement:

1171 cc (for earlier models, later versions might have slight variations or the manual may cover the range comprehensively)

Bore X Stroke:

79 mm x 59 mm (typical for this engine family)

Valve Train:

DOHC, 4 valves per cylinder

Horsepower:

Approx. 100-130 hp (depending on year and specific tune, manual covers all variations within the specified range)

Torque:

Approx. 115-120 Nm (depending on year and specific tune)

Fuel Delivery:

Electronic Fuel Injection (EFI)

Fuel Type:

Unleaded gasoline (Octane rating specified in manual, typically 91+ RON)

Cooling Type:

Liquid-cooled

Oil Type:

Refer to manual for specific BMW-approved oil grades (e.g., SAE 15W-50 or 20W-50 motorcycle oil with API SG or higher).

Oil Capacity:

Refer to manual for exact capacity with filter change (typically around 4.0-4.5 liters).

🔧 Transmission

Type:

Constant mesh 5-speed gearbox

Optional Gearbox:

N/A (Standard 5-speed)

Clutch:

Hydraulically actuated single-plate dry clutch

Final Drive:

Shaft drive

Gearbox Oil:

Refer to manual for specific gearbox oil type and viscosity (e.g., SAE 75W-90 GL-4).

Gearbox Oil Capacity:

Refer to manual for exact capacity.

📐 Dimensions

Length:

Refer to manual (varies slightly by year)

Width:

Refer to manual (varies slightly by year)

Height:

Refer to manual (varies slightly by year)

Dry Weight:

Approx. 244 kg (538 lbs)

Wet Weight:

Approx. 271 kg (597 lbs)

Max Load:

Refer to manual for Gross Vehicle Weight Rating (GVWR)

🛡️ Safety Features

Crash Test Results:

N/A (Motorcycle safety testing differs from automobiles; manual focuses on component safety and operational integrity).

ABS:

Optional (BMW Motorrad ABS system available on many models within this range)

Braking System:

Dual front disc brakes, single rear disc brake. Refer to manual for specific diameters and pad types.

Lighting:

Halogen headlights, LED taillight (typical for the era). Manual covers bulb types and replacement.

Chassis Construction:

Integral frame (BMW's Telelever front suspension and Paralever rear suspension contribute to handling stability and safety).

💡 Technology Features

Instrumentation:

Analog tachometer and speedometer, digital odometer, trip meters, clock, and various warning lights. Manual details operation and troubleshooting.

ABS:

Availability of BMW's Motorrad ABS system, which offers significant safety benefits. Manual covers diagnostics and service for this system.

Diagnostics Port:

Refer to manual for location and type of diagnostic connectors for engine management system (ECU) access.

Heated Grips:

Often an optional feature on the K1200RS. Manual details their operation and servicing.

Adjustable Windscreen:

Manual describes adjustment mechanisms and maintenance for the windscreen.

🔧 Maintenance

Oil Change Interval:

Refer to manual for specific mileage/time intervals (typically every 5,000-10,000 km or annually).

Air Filter Replacement:

Refer to manual for scheduled replacement intervals.

Spark Plug Replacement:

Refer to manual for specific mileage intervals (often around 20,000-40,000 km).

Brake Fluid Flush:

Typically every 2 years or as specified by mileage.

Coolant Replacement:

Refer to manual for recommended intervals.

Engine Oil Specification:

BMW Motorrad recommends specific viscosity grades and API classifications for their engines. Consult manual for exact specifications (e.g., SAE 15W-50, API SG or higher).

Coolant Type:

Ethylene glycol based coolant mixture. Refer to manual for BMW-specific coolant P/N and mix ratio.

Brake Fluid Type:

DOT 4 recommended for hydraulic brake systems. Refer to manual for confirmation and specific BMW grades.

Typical Concerns:

While specific issues are detailed in the manual, common considerations for this era of BMW motorcycle can include clutch slave cylinder leaks, ABS system component failures (if equipped), and general wear and tear on electrical connectors and fuel lines.

Preventative Maintenance:

The manual provides crucial preventative maintenance schedules to mitigate potential issues, such as regular checks of the shaft drive splines and brake system integrity.

📚 Vehicle History

Manufacturer:

Bayerische Motoren Werke AG (BMW), a German automotive and motorcycle manufacturer with a long history dating back to 1916.

K Series Introduction:

The K-series was BMW's first foray into inline-four cylinder engines, launched in the early 1980s, initially with a transverse orientation. The K1200RS represents a significant evolution of this platform.

Manufacturing Location:

Germany

Production Period:

The K1200RS (K589) model was produced from 1997 to 2004, with the manual covering a broader range up to 2006, suggesting it may encompass variations or later updates and related models if applicable.

🏆 Awards & Recognition

Model Acclaim:

The K1200RS was generally well-received for its performance, comfort, and touring capabilities, often praised as a sport-touring benchmark of its era. Specific awards are not detailed in the product description but its market success indicates positive reception.