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    1997 Mercedes S500 Service Repair Manual 97

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    The 1997 Mercedes-Benz S500, chassis code W140, represents a pinnacle of full-size luxury sedan engineering from the 1990s. This model, powered by the robust M119.970 5.0-liter V8 engine producing 315...
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    The 1997 Mercedes-Benz S500, chassis code W140, represents a pinnacle of full-size luxury sedan engineering from the 1990s. This model, powered by the robust M119.970 5.0-liter V8 engine producing 315 horsepower and 347 lb-ft of torque, was designed for discerning drivers seeking unparalleled comfort, refinement, and advanced technology for its era. Known for its imposing presence and meticulous build quality, the S500 competed directly with other premium marques like the BMW 7 Series, Lexus LS, and Audi A8, often lauded for its superior refinement and solid construction. Its sophisticated features, including standard ABS and ASR, and optional side airbags, underscored a commitment to safety and innovation. This comprehensive service and repair manual provides detailed information for all 1997 Mercedes-Benz S500 models. It covers a wide array of critical systems, including in-depth procedures for the M119.970 V8 engine, the 4G-TRONIC automatic transmission, and the complex electrical system with comprehensive wiring diagrams. Additionally, the manual details maintenance and repair for the self-leveling suspension, braking systems, climate control, and bodywork. With over 1000 pages of content, this English-language manual serves as an invaluable resource for owners, mechanics, and technicians, offering step-by-step instructions, troubleshooting guides, and technical specifications essential for maintaining and repairing this sophisticated luxury vehicle.
    🏷️ Basic Information
    Identification
    Make:
    Mercedes-Benz
    Model:
    S500
    Year:
    1997
    Codes
    Chassis Code:
    W140
    👋 Introduction
    Market Position
    Vehicle Class:
    Full-size luxury sedan.
    Competitive Analysis
    Competitors:
    BMW 7 Series, Lexus LS, Audi A8.
    Key Features
    Design Era:
    Represents the peak of 1990s Mercedes-Benz engineering and luxury.
    Manual Value Proposition:
    Provides cost-effective access to professional-level repair information for owners and independent shops.
    📋 Manual Details
    Coverage Areas
    Applicable Models:
    All 1997 Mercedes-Benz S500 Models
    Page Count
    Estimated Page Count:
    >1000 pages
    Manual Type
    Type:
    Service and Repair Manual
    Language
    Language:
    English
    Format
    Digital Format:
    PDF (Multiple Sections)
    📖 Manual Coverage
    Systems Covered
    Engine:
    Detailed repair and overhaul procedures for the M119.970 V8 engine.
    Transmission:
    Service and repair of the 4G-TRONIC (722.6) 5-speed automatic transmission.
    Electrical System:
    Comprehensive wiring diagrams, component testing, troubleshooting for all electrical systems.
    Suspension And Steering:
    Repair and maintenance for the self-leveling suspension (SLS) and hydraulic power steering.
    Braking System:
    Service procedures for ABS, ASR, and ventilated disc brakes.
    Climate Control:
    Diagnosis and repair of automatic climate control systems (THERMATIC/THERMOTRONIC).
    Bodywork And Interior:
    Panel removal/installation, interior trim, power accessories (windows, seats, sunroof).
    Procedures Included
    Maintenance:
    Scheduled maintenance tasks, fluid changes, filter replacements.
    Troubleshooting:
    Diagnostic flowcharts and common fault analysis for various systems.
    Repair:
    Step-by-step instructions for component removal, disassembly, repair, and reassembly.
    Installation:
    Procedures for installing new or replacement parts and components.
    Technical Depth
    Depth:
    Comprehensive, covering basic maintenance to advanced engine and transmission overhauls.
    📊 Manual Specifications
    File Format
    Readability:
    Viewable and printable using Adobe Acrobat Reader.
    Print Quality
    Printable Pages:
    Allows users to print specific pages as needed.
    Binding Type
    Binding:
    Digital (Non-applicable for printed format).
    Paper Type
    Paper Type:
    Digital (Non-applicable for printed format).
    ⚙️ Engine Specifications
    Primary Engine
    Engine Code:
    M119.970
    Engine Type:
    V8, SOHC (later DOHC, but M119.970 is DOHC)
    Displacement:
    4973 cc (5.0 Liters)
    Bore X Stroke:
    96.5 mm x 85.0 mm
    Compression Ratio:
    10.0:1
    Performance
    Horsepower:
    315 hp @ 5600 rpm
    Torque:
    347 lb-ft @ 3900 rpm
    Fuel System
    Fuel Delivery:
    Bosch LH-Jetronic Fuel Injection
    Fuel Type:
    Unleaded Premium Gasoline (91 Octane or higher)
    🔧 Transmission
    Standard
    Type:
    4-speed automatic (4G-TRONIC)
    Gear Ratios:
    Specific ratios available in manual for all gears.
    Features
    Transmission Fluid Type:
    MB 236.1 (e.g., Mobil ATF 220, Shell ATF 3403 M-115)
    Transmission Fluid Capacity:
    Approximately 8.0 liters (dry fill) / 5.5 liters (drain and fill).
    📐 Dimensions
    Exterior
    Length:
    5163 mm (203.3 in)
    Width:
    1886 mm (74.3 in)
    Height:
    1468 mm (57.8 in)
    Wheelbase:
    3140 mm (123.6 in)
    Weights
    Curb Weight:
    Approx. 1940 kg (4277 lbs)
    🛡️ Safety Features
    Ratings
    NHTSA Front Impact:
    Not directly rated by NHTSA under modern standards, but known for robust construction.
    Active Features
    ABS:
    Standard Anti-lock Braking System (ABS).
    Asr:
    Standard Acceleration Slip Regulation (ASR).
    Passive Features
    Airbags:
    Driver and front passenger airbags. Side airbags were optional.
    Seatbelts:
    Pre-tensioning front seat belts.
    💡 Technology Features
    Infotainment
    Head Unit:
    Factory AM/FM Cassette/CD player with optional navigation.
    Speaker System:
    Premium sound system, often Bose.
    Driver Assistance
    Cruise Control:
    Standard electronic cruise control.
    Parking Assistance:
    Optional parking assist sensors (early versions).
    Connectivity
    OBD Ii:
    OBD-II compliant system for diagnostic port (post-1996 models).
    🔧 Maintenance
    Service Intervals
    Oil Change Interval:
    Every 10,000 miles or 1 year, whichever comes first (check manual for specific details based on driving conditions).
    Transmission Service Interval:
    Every 40,000 - 60,000 miles, including filter and fluid change (refer to manual).
    Fluid Specifications
    Engine Oil Specification:
    MB 229.1 (e.g., Castrol Syntec 5W-40, Mobil 1 0W-40 - check manual for exact spec for the M119.970).
    Coolant Specification:
    MB 325.0 (Antifreeze/Coolant).
    Brake Fluid Specification:
    DOT 4.
    Known Issues
    Common W140 Issues:
    Headlight switch failure, sagging headliner, vacuum system leaks (door locks, central locking), coolant leaks from plastic components, ignition coil failure, window regulator issues, SBC pump failure (on later models, not typically W140).
    Manual Assistance For Issues:
    Manual provides troubleshooting guides for electrical, vacuum, and mechanical issues, aiding in diagnosis of common problems.
    📚 Vehicle History
    Brand Heritage
    Mercedes Benz Legacy:
    Known for engineering excellence, safety, and luxury since the early 20th century.
    Model Evolution
    W140 Generation:
    This generation (W140) was produced from 1991-1998, known for its imposing size and advanced technology for its era.
    Production
    Manufacturing Location:
    Germany
    🏆 Awards & Recognition
    Recognitions
    Auto Motor Und Sport Comparison:
    Frequently lauded in comparison tests for its build quality and refinement against contemporaries, though often criticized for weight and cost.
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