ARCTIC CAT BEARCAT 454 4X4 ATC Replacement Parts Manual 1997

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Mots clés: 1997 454 Series Arctic Cat ATV BEARCAT 454 4X4 Powersports

Variantes de produits

Description

This manual covers the 1997 Bearcat 454 4x4, a robust All-Terrain Cycle designed for utility and recreational use. Known for its rugged construction and reliable four-wheel-drive capability, the Bearcat 454 was engineered to tackle various terrains and demanding tasks. Its 434cc liquid-cooled, single-cylinder engine, paired with a Continuously Variable Transmission (CVT) offering selectable 2WD/4WD modes, provided dependable performance for outdoor enthusiasts and workers alike. The vehicle’s design emphasized practicality and durability, reflecting an established heritage in powersports. This comprehensive Replacement Parts Manual provides detailed exploded diagrams and complete part number listings for all major assemblies and components of the 1997 Bearcat 454 4x4. It is an essential resource for owners, mechanics, and technicians, facilitating accurate identification of parts for maintenance, repair, and restoration. The manual covers critical systems including the engine, drivetrain, suspension, braking system, electrical system, fuel system, body, chassis, and wheels. Its primary purpose is to aid in the precise procurement of original or compatible replacement parts, ensuring the longevity and proper functioning of the vehicle.

🏷️ Basic Information

Identification

Make:

Arctic Cat

Model:

Bearcat 454 4x4

Year:

Vehicle Type:

All-Terrain Cycle (ATC) / Utility Vehicle

Codes

Vin Prefix:

Not Applicable (ATV VINs differ from automotive)

👋 Introduction

Market Position

Market Positioning:

Essential resource for owners and independent repair shops seeking to maintain and restore the 1997 Arctic Cat Bearcat 454 4x4, offering cost savings on parts procurement.

Competitive Analysis

Value Proposition:

Provides direct access to OEM part numbers and diagrams, eliminating the need for expensive dealer consultations or incomplete third-party catalogs, and enabling cost-effective online parts sourcing.

Key Features

Key Features Of Manual:

Illustrated exploded parts diagrams, complete part number listings, clear descriptions, organized by system, enabling accurate parts identification and procurement.

📋 Manual Details

Coverage Areas

Coverage Scope:

Comprehensive parts catalog for all major assemblies and components of the 1997 Arctic Cat Bearcat 454 4x4.

Page Count

Estimated Page Count:

Estimated 150-250 pages (typical for OEM parts manuals of this era).

Manual Type

Manual Type:

OEM Replacement Parts Manual / Parts Catalog

Language

Language:

English

Format

File Format:

📖 Manual Coverage

Systems Covered

Engine Assembly:

Detailed breakdown of engine components, including cylinder, piston, crankshaft, valve train, lubrication system, and cooling system parts.

Drivetrain:

Exploded views and part numbers for the 4x4 drivetrain, including transfer case, front and rear driveshafts, differentials, and CV joints.

Suspension:

Parts for front and rear suspension systems, including A-arms, shocks, springs, bushings, and steering components.

Braking System:

Components for front and rear hydraulic disc brakes, including calipers, rotors, brake lines, and master cylinder parts.

Electrical System:

Breakdown of electrical components, including starter, alternator, battery, ignition system, lighting, and wiring harness parts.

Fuel System:

Parts for the carburetor, fuel lines, fuel pump, and fuel tank assembly.

Body And Chassis:

Components for the frame, body panels, fenders, racks, seat, and handle bars.

Wheels And Tires:

Part numbers for wheels, tires (original fitment), and related fasteners.

Procedures Included

Disassembly Guidance:

Provides visual guidance through exploded diagrams, aiding in component identification for disassembly.

Assembly Guidance:

Facilitates correct reassembly by showing the order and arrangement of parts.

Part Identification:

Primary function is to clearly identify and list all original part numbers for replacement.

Technical Depth

Technical Depth:

Highly detailed for parts identification and procurement, not a repair or service manual with step-by-step repair instructions.

📊 Manual Specifications

File Format

File Format Details:

PDF format, digitally delivered, universally compatible with PC and MAC.

Print Quality

Print Quality Notes:

Printable pages, allowing users to print only necessary sections for practical repair work.

Binding Type

Binding Type:

Digital Download (PDF) - no physical binding

Paper Type

Paper Type:

N/A (Digital)

Searchability

Text Searchable:

Likely text-searchable within PDF for part numbers and descriptions, enhancing ease of use.

Compatibility

Software Requirements:

Adobe PDF Reader (or compatible PDF viewer).

⚙️ Engine Specifications

Primary Engine

Engine Type:

4-stroke, Single Cylinder

Displacement:

434cc

Bore X Stroke:

Approx. 85.0 mm x 79.0 mm (typical for this displacement)

Cooling System:

Liquid-Cooled

Performance

Horsepower Estimated:

Approx. 27-30 HP (estimated for this class of engine)

Torque Estimated:

Approx. 25-28 lb-ft (estimated)

Fuel System

Fuel Delivery:

Carburetor (likely a single Mikuni or Keihin unit)

Engine Components

Valve Train:

SOHC (Single Overhead Camshaft)

🔧 Transmission

Standard

Transmission Type:

Automatic (CVT - Continuously Variable Transmission)

Drive Modes:

2WD/4WD Selectable (with front differential lock)

Gear Selection:

High, Low, Neutral, Reverse

Features

Clutch Type:

CVT Belt Drive

📐 Dimensions

Exterior

Length Approx:

Approx. 80-85 inches

Width Approx:

Approx. 45-48 inches

Height Approx:

Approx. 45-48 inches

Weights

Dry Weight Approx:

Approx. 550-600 lbs

Payload Capacity Approx:

Approx. 200-250 lbs (rack capacity)

Wheels And Tires

Front Tire Size Oem:

Typically 25x8-12 or similar

Rear Tire Size Oem:

Typically 25x11-10 or similar

Wheel Bolt Pattern:

Likely 4x110 or 4x115 (common ATV patterns)

🛡️ Safety Features

Active Features

Braking System Type:

Hydraulic Disc Brakes (Front and Rear)

Passive Features

Throttle Limiter:

Potentially present from factory to control speed for new riders.

💡 Technology Features

Infotainment

Infotainment System:

Basic analog gauges (speedometer, odometer, fuel gauge) and indicator lights. No modern infotainment systems.

Driver Assistance

Driver Assistance Features:

None (basic mechanical controls).

Connectivity

Connectivity Features:

None.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically every 50-100 operating hours or annually (consult actual service manual for exact specs).

Air Filter Cleaning:

Recommended at regular intervals, especially in dusty conditions.

Spark Plug Replacement:

Typically every 1,000-2,000 miles or as recommended by the manufacturer.

Fluid Specifications

Engine Oil Type:

API SG or higher, SAE 10W-40 or 20W-50 (check manual for precise viscosity based on temperature).

Engine Oil Capacity:

Approx. 2.0-2.5 liters (check manual for exact capacity).

Transmission Fluid Type:

CVT transmission fluid (specific type, not engine oil).

Coolant Type:

Ethylene glycol-based antifreeze (typically 50/50 mix with distilled water).

Known Issues

Common Wear Items:

CVT belt wear, suspension bushings, brake component wear, carburetor gumming if not properly maintained.

Part Number Utility

Utility Of Part Numbers:

Crucial for sourcing correct OEM or compatible aftermarket replacement parts, ensuring proper fit and function, and avoiding costly errors.

📚 Vehicle History

Brand Heritage

Arctic Cat Atv History:

Arctic Cat has a long history in powersports, transitioning from snowmobiles to ATVs. The Bearcat line was known for its utility and ruggedness.

Model Evolution

Bearcat Line Context:

The Bearcat 454 was part of Arctic Cat's early foray into the utility ATV market, competing with models from Honda, Yamaha, and Suzuki.

Production

Manufacturing Location:

North America (Likely USA)

🏆 Awards & Recognition

Recognitions

Model Specific Awards:

No specific industry awards are widely documented for this particular model year, but Arctic Cat ATVs of this era were generally recognized for their utility and power for the price.