BMW K1200 K1200RS 1997 Service Repair Workshop Manual

Prix habituel: $16.99
Prix soldé: $16.99
Prix habituel
Prix unitaire: par

🏷️ Basic Information Identification Make: BMW Model: K1200RS Year: 1997 Codes Internal Model Code: K589 👋 Introduction Market Position Market Segment: High-performance sport touring motorcycle. Competitive Analysis Competitors 1997: Honda...

18 people are viewing this right now

Taper: Motorcycle

Distributeur:

UGS: 433856

Mots clés: 1997 BMW Cars K1200 K1200RS Misc Motorcycle

Variantes de produits

Description

🏷️ Basic Information

Identification

Make:

Model:

K1200RS

Year:

Codes

Internal Model Code:

👋 Introduction

Market Position

Market Segment:

High-performance sport touring motorcycle.

Competitive Analysis

Competitors 1997:

Honda VFR750/VFR800, Yamaha FJR1300 (later), Kawasaki GTR1000, Ducati ST2.

Key Features

Engine Layout:

Inline four-cylinder, boxer-twin layout with its characteristic longitudinal crankshaft.

Drivetrain:

Shaft drive, a hallmark of BMW's larger motorcycles.

Suspension Front:

Telelever front suspension, providing excellent ride quality and feedback.

Braking System:

Integral ABS II anti-lock braking system, advanced for its time.

📋 Manual Details

Coverage Areas

Manual Type:

Service Repair Workshop Manual

Language:

English

Format:

Digital (likely PDF, typical for workshop manuals)

Page Count

Estimated Page Count:

📖 Manual Coverage

Systems Covered

Engine:

Comprehensive coverage of the K1200RS engine, including disassembly, assembly, component testing, and specifications.

Fuel System:

Detailed information on fuel injection system, fuel pump, injectors, sensors, and troubleshooting.

Ignition System:

Diagnosis and repair of the electronic ignition system, including coils, spark plugs, and control modules.

Transmission:

Service and repair procedures for the gearbox, clutch, and final drive.

Chassis And Frame:

Information on frame components, steering head bearings, and suspension systems.

Front Suspension:

Details on the telelever front suspension system, including fork disassembly, seal replacement, and oil specifications.

Rear Suspension:

Coverage of the monolever rear suspension, shock absorber, and linkage maintenance.

Braking System:

Comprehensive guide to the ABS II braking system, including caliper overhaul, brake fluid bleeding, and component diagnosis.

Electrical System:

Extensive coverage of the motorcycle's electrical system, including wiring diagrams, component testing, and troubleshooting guides.

Instrumentation And Controls:

Details on the dashboard, gauges, switches, and control levers.

Lighting System:

Information on headlight, taillight, and signal light maintenance and repair.

Cooling System:

Maintenance and repair of the liquid-cooled engine, including radiator, thermostat, and coolant.

Exhaust System:

Details on exhaust pipe, muffler, and catalytic converter inspection and replacement.

Bodywork And Fairings:

Instructions for removing, installing, and repairing body panels and fairings.

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, spark plug service, chain adjustment, lubrication, and general inspection procedures.

Engine Overhaul:

Complete engine disassembly, inspection, repair, and reassembly instructions.

Transmission Repair:

Gearbox internal inspection, seal replacement, and shift mechanism adjustments.

Suspension Servicing:

Fork seal replacement, damper adjustments, and rear shock absorber maintenance.

Brake System Overhaul:

Brake pad replacement, caliper servicing, brake line replacement, and ABS unit troubleshooting.

Electrical Troubleshooting:

Step-by-step diagnostic procedures for electrical faults, including wiring harness issues and component failures.

Wheel Bearing Replacement:

Procedures for replacing front and rear wheel bearings.

Fuel System Cleaning:

Instructions for cleaning fuel injectors and throttle bodies.

Cooling System Flushing:

Procedures for draining, flushing, and refilling the cooling system.

Technical Depth

Depth Level:

Comprehensive Workshop Manual

Diagnostic Capabilities:

Includes diagnostic procedures, fault codes (if applicable), and troubleshooting trees for various systems.

Torque Specifications:

Provides precise torque values for all critical fasteners.

Clearances And Tolerances:

Specifies critical engine and mechanical component clearances and tolerances for proper function.

Wiring Diagrams:

Detailed electrical wiring diagrams for all vehicle systems.

📊 Manual Specifications

File Format

Digital Format Quality:

Likely high-resolution PDF, enabling clear viewing and printing of diagrams and text.

Print Quality

Printable:

Yes, designed for printing specific sections or the entire manual.

Binding Type

Binding:

Not applicable (digital format); if physical, typically spiral-bound or comb-bound for ease of use in a workshop environment.

Paper Type

Paper Quality:

Not applicable (digital format); if physical, would typically be on durable paper to withstand workshop conditions.

⚙️ Engine Specifications

Primary Engine

Engine Type:

Four-stroke inline four-cylinder

Displacement:

1171 cc (71.6 cu in)

Bore X Stroke:

78.8 mm x 61.4 mm

Compression Ratio:

10.2:1

Cooling System:

Liquid-cooled

Performance

Horsepower Claimed:

98 hp (73 kW) @ 6750 rpm

Torque Claimed:

77 lb-ft (104 Nm) @ 5250 rpm

Fuel System

Fuel Delivery:

Bosch Motronic 2.2 fuel injection

Fuel Type:

Unleaded gasoline, 95 RON (Octane rating may vary by region)

Fuel Tank Capacity:

22 liters (5.8 US gal)

Ignition System

Ignition Type:

Electronic ignition (Motronic)

Spark Plugs:

NGK CR9EK (or equivalent recommended by BMW)

🔧 Transmission

Standard

Transmission Type:

5-speed manual gearbox

Optional

Transmission Options:

None (5-speed manual was standard)

Features

Final Drive:

Shaft drive with single-sided swingarm

Clutch Type:

Hydraulically operated multi-plate wet clutch

Fluid Specifications

Gearbox Oil Type:

BMW recommends SAE 75W-90 GL-5 (check manual for specific part number or API rating)

Gearbox Oil Capacity:

Approx. 1.3 liters (check manual)

📐 Dimensions

Exterior

Length:

2200 mm (86.6 in)

Width:

910 mm (35.8 in)

Height:

1370 mm (53.9 in) (without mirrors)

Wheelbase:

1491 mm (58.7 in)

Weights

Dry Weight Claimed:

244 kg (538 lbs)

Gross Vehicle Weight Rating:

465 kg (1025 lbs)

Maximum Payload:

221 kg (487 lbs)

Wheels And Tires

Front Tire Size:

120/70 ZR 17

Rear Tire Size:

170/60 ZR 17

Wheel Bolt Pattern:

Not applicable (cast alloy wheels with hub mounting)

🛡️ Safety Features

Ratings

ABS System:

BMW Integral ABS II (Anti-lock Braking System)

Active Features

Linked Braking:

Partial integral system where brake lever action applies both front and rear brakes, and pedal applies rear brake.

Passive Features

Frame Construction:

Aluminum alloy frame for strength and rigidity.

💡 Technology Features

Infotainment

Instrument Cluster:

Analog speedometer and tachometer, digital odometer, trip meter, clock, temperature gauge, and warning lights.

Driver Assistance

ABS System Version:

BMW Integral ABS II, offering advanced braking control for its era.

Connectivity

Diagnostic Port:

May feature a proprietary diagnostic connector for use with BMW's diagnostic tools (e.g., GT1 or similar systems), enabling more in-depth fault analysis.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically every 10,000 km (6,000 miles) or annually, whichever comes first. Consult the manual for precise recommendation.

Valve Clearance Check:

Typically every 20,000 km (12,000 miles) or as specified in the manual.

Brake Fluid Change:

Recommended every 2 years, regardless of mileage, due to moisture absorption.

Fluid Specifications

Engine Oil Type:

BMW recommends SAE 20W-50 or 10W-40 synthetic or semi-synthetic motorcycle oil meeting API SG/SH or JASO MA specifications. Check manual for specific BMW approval (e.g., BMW Motorrad Approved).

Engine Oil Capacity:

Approximately 4.0 liters (4.2 US qt) with filter change. Verify in the manual.

Coolant Type:

BMW specifies a mixture of distilled water and a suitable ethylene glycol-based coolant with corrosion inhibitors. A 50/50 mix is typical. Use only approved coolant types.

Brake Fluid Type:

DOT 4 or DOT 5.1. Check manual for specific recommendations and compatibility.

Known Issues

Common Wear Items:

Clutch wear, wheel bearings, brake component wear (pads, discs), aging fuel lines, and potential issues with ABS sensors or pump over extended periods.

Electrical Connections:

Corrosion or degradation of electrical connectors, especially in humid environments, can lead to intermittent faults. Regular inspection is recommended.

Fuel Pump Reliability:

While generally reliable, early models may experience some fuel pump wear. Proper fuel filtration is key.

📚 Vehicle History

Brand Heritage

Bmw Motorcycle History:

BMW Motorrad boasts a long and distinguished history of producing innovative and reliable motorcycles, known for their engineering excellence and touring capabilities.

Model Evolution

K Series Introduction:

The K-series, introduced in 1983 with the K100, represented BMW's move into liquid-cooled, multi-cylinder engines, initially with a transverse inline-four layout.

K1200Rs Development:

The K1200RS was an evolution of the K1100RS, featuring an increased displacement and refined styling, targeting the sport-touring market with a blend of performance and comfort.

Production

Production Period:

The K1200RS model line was produced from 1997 to 2000, preceding the significantly redesigned K1200GT and K1200RS (with the new engine architecture) from 2001 onwards.

Manufacturing Location:

Berlin, Germany

🏆 Awards & Recognition

Recognitions

Motorcycle Press Reviews:

The K1200RS was generally well-received by the motorcycle press for its comfortable ergonomics, powerful engine, advanced braking, and smooth shaft drive, though some found its styling somewhat conservative.

Ratings

General Market Perception:

Considered a premium sport-tourer, offering a competent blend of performance for spirited riding and comfort for long-distance journeys.

Certifications

Emissions Standards:

Likely compliant with European emissions standards for the year of manufacture (e.g., Euro 1 or equivalent).