KIA SPORTAGE 1997 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Kia Model: Sportage Year: 1997 Codes Chassis Code: K00 (First Generation) 👋 Introduction Market Position Segment: Compact SUV / Crossover Target Audience: Enthusiasts, DIY mechanics,...

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Taper: Car

Distributeur:

UGS: 410924

Mots clés: 1997 Car Cars Kia Misc SPORTAGE

Variantes de produits

Description

🏷️ Basic Information

Identification

Make:

Model:

Sportage

Year:

Codes

Chassis Code:

K00 (First Generation)

👋 Introduction

Market Position

Segment:

Compact SUV / Crossover

Target Audience:

Enthusiasts, DIY mechanics, professional repair shops seeking detailed information for the 1997 Kia Sportage

Competitive Analysis

Competitors 1997:

Honda CR-V, Toyota RAV4, Nissan Xterra, Ford Bronco II, Jeep Cherokee

Key Features

Vehicle Strengths:

Rugged body-on-frame construction, available 4WD, capable off-road performance for its class, practical interior.

Manual Advantage:

Provides the critical technical data needed to maintain and repair this specific first-generation model, often difficult to find in generic guides.

📋 Manual Details

Coverage Areas

General Coverage:

Complete workshop service and repair

Page Count

Estimated Page Count:

Over 1000 pages (typical for comprehensive workshop manuals of this era)

Manual Type

Type:

Workshop Service Repair Manual

Language

Language:

English

Format

Format:

Digital PDF (Instant Download)

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Engine assembly, disassembly, overhaul, cooling system, lubrication system, fuel system, emission control systems

Engine Performance:

Engine tuning, diagnostics, specifications

Transmission Manual:

Clutch, gearbox overhaul, gear shifting mechanisms, lubrication

Transmission Automatic:

Automatic transmission overhaul, torque converter, hydraulic control, lubrication, diagnostics

Drivetrain:

Transfer case, differentials (front and rear), driveshafts, CV joints, axles

Suspension:

Front suspension (independent), rear suspension (multi-link/solid axle depending on variant), shock absorbers, springs, bushings, alignment specifications

Steering:

Power steering system, steering rack/box, steering column, tie rods, alignment

Brakes:

Front and rear brakes (disc/drum configurations), hydraulic system, parking brake, ABS system (if equipped), fluid types, bleeding procedures

Electrical System:

Battery, charging system (alternator), starting system (starter), ignition system, lighting, accessories, fuses, relays, wiring diagrams

Body And Frame:

Body construction, panels, doors, hood, tailgate, interior trim, glass, seals, rust prevention and repair

HVAC:

Heating, Ventilation, and Air Conditioning system service, refrigerant, component replacement

Emission Control:

Emissions system components, diagnostics, troubleshooting

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, fluid checks and top-ups, tire rotations, spark plug replacement

Diagnostics Troubleshooting:

Systematic fault finding for all major vehicle systems, symptom-based troubleshooting guides

Repair Procedures:

Step-by-step instructions for component removal, installation, and overhaul of engine, transmission, suspension, brakes, etc.

Overhaul Rebuild:

Detailed procedures for rebuilding engines, transmissions, and other major components

Wiring Diagrams:

Comprehensive electrical wiring diagrams for all vehicle systems

Technical Depth

Depth:

Comprehensive, covering basic maintenance to complete engine/transmission rebuilds, including detailed torque specifications and clearances.

📊 Manual Specifications

File Format

File Type:

Portable Document Format (PDF)

Print Quality

Quality:

High-resolution scans of original factory manual pages, ensuring clarity of text and diagrams

Binding Type

Binding:

N/A (Digital Format)

Paper Type

Paper Type:

N/A (Digital Format)

Searchability

Text Search:

Searchable text within the PDF for quick information retrieval

⚙️ Engine Specifications

Primary Engine

Engine Code 1:

FE555 (2.0L SOHC Inline-4)

Engine Code 2:

FE315 (2.2L Diesel Inline-4) - Less common in North America, but possible.

Performance

Displacement Gas:

1998 cc (2.0 Liters)

Horsepower Gas:

Approx. 120-130 HP @ 5,600 RPM (Varies slightly by market/spec)

Torque Gas:

Approx. 130-140 lb-ft @ 4,000 RPM (Varies slightly by market/spec)

Bore X Stroke Gas:

82.0 mm x 93.5 mm

Fuel System

Fuel Delivery Gas:

Multi-point Fuel Injection (MPI)

Fuel Type Gas:

Unleaded Gasoline (87 Octane Recommended)

Engine Type

Configuration:

Inline 4-Cylinder

Valvetrain:

SOHC (Single Overhead Camshaft), 16 Valves

🔧 Transmission

Standard

Type 1:

5-Speed Manual Transmission

Optional

Type 2:

4-Speed Automatic Transmission

Features

Drivetrain Options:

2WD (Rear-Wheel Drive) or 4WD (Part-time 4WD with manual or automatic hubs, some models may feature full-time 4WD via center differential)

Fluid Type Manual

Fluid Spec:

API GL-4 or GL-5, SAE 75W-90 or 80W-90 Gear Oil (Consult specific manual for exact type and capacity)

Fluid Type Automatic

Fluid Spec:

Dexron III (or equivalent ATF fluid) (Consult specific manual for exact type and capacity)

📐 Dimensions

Exterior

Length:

Approx. 4,191 mm (165.0 inches)

Width:

Approx. 1,735 mm (68.3 inches)

Height:

Approx. 1,605 mm (63.2 inches)

Wheelbase:

Approx. 2,650 mm (104.3 inches)

Ground Clearance:

Approx. 190-200 mm (7.5-7.9 inches) (Varies with tire size and suspension)

Weights

Curb Weight:

Approx. 1,400 - 1,600 kg (3,086 - 3,527 lbs) (Varies by configuration)

Gross Vehicle Weight Rating:

Typically around 2,000 kg (4,400 lbs)

Cargo

Cargo Volume Rear Seats Up:

Approx. 640 Liters (22.6 cu ft) (Estimated)

Cargo Volume Rear Seats Folded:

Approx. 1,740 Liters (61.4 cu ft) (Estimated)

🛡️ Safety Features

Ratings

NHTSA Front Impact:

Not rated or available for this model year. Early SUV safety standards were less rigorous.

IIHS Front Offset:

Not rated or available for this model year.

Active Features

Optional Anti-lock Braking System (ABS) on some trims/markets.

Traction Control:

Not typically available for this model year.

Passive Features

Airbags:

Driver and front passenger airbags standard.

Seatbelts:

3-point seatbelts with pretensioners for front occupants, 3-point seatbelts for rear occupants (may vary)

Rollover Protection:

Body-on-frame construction provides inherent structural rigidity compared to unibody designs.

💡 Technology Features

Infotainment

Audio System:

Basic AM/FM stereo with cassette player, optional CD player. Limited speaker configurations.

Climate Control:

Manual HVAC controls (heater, fan speed, temperature).

Driver Assistance

Cruise Control:

Optional cruise control system.

Parking Assistance:

No factory parking sensors or backup cameras.

Connectivity

Bluetooth:

Not available.

Usb Ports:

Not available.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 7,500 miles (12,000 km) or 6 months, whichever comes first (Consult manual for severe conditions)

Air Filter Replacement:

Every 15,000 miles (24,000 km) or 12 months

Spark Plug Replacement:

Every 30,000 miles (48,000 km)

Coolant Flush Interval:

Every 30,000 miles (48,000 km) or 24 months

Fluid Specifications

Engine Oil Spec:

API SG/SH, SAE 10W-30 or 10W-40 (Consult manual for exact specification and capacity)

Coolant Spec:

Ethylene Glycol based, 50/50 mix with distilled water

Brake Fluid Spec:

DOT 3 or DOT 4

Known Issues

Common Issue 1:

Rear main crankshaft seal leaks.

Common Issue 2:

Power steering pump and hose leaks.

Common Issue 3:

Window regulator failures and door lock actuator issues.

Common Issue 4:

Corrosion, particularly on the chassis and body panels, especially in rust-prone climates.

Common Issue 5:

Clutch wear (manual transmission) and automatic transmission issues (hard shifting, slipping).

📚 Vehicle History

Brand Heritage

Kia History Context:

Kia, founded in 1944, initially produced bicycles and motorcycles before entering the automotive sector. The Sportage was one of Kia's early global entries, aiming to capture the growing SUV market.

Model Evolution

Generation 1 Start Year:

1993 (Global Launch), 1997 (North American Launch)

Generation 1 End Year:

Development Basis:

Developed in collaboration with Mazda, sharing platforms and components with the Mazda Proceed Levante (which was based on the Ford Bronco II/Mazda Navajo). This was Kia's first unibody SUV.

Production

Manufacturing Locations:

South Korea (Asia Motors plant), Ecuador, Taiwan, Russia

🏆 Awards & Recognition

Recognitions

Awards Received:

None widely publicized for this specific model year. Kia's reputation for value began to build in later years.

Ratings

Consumer Reports Rating:

Typically rated as average to below average in reliability for its era, especially compared to Japanese competitors.