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1997 Mercedes-Benz C230 Service & Repair Manual Software

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🏷️ Basic Information Identification Make: Mercedes-Benz Model: C230 Year: 1997 Codes Chassis Code: W202 Generation Generation Designation: First Generation (W202) 👋 Introduction Market Position Vehicle Segment: Compact Executive Sedan/Coupe Target...
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1997 Mercedes-Benz C230 Service & Repair Manual Software
🏷️ Basic Information
Identification
Make:
Mercedes-Benz
Model:
C230
Year:
1997
Codes
Chassis Code:
W202
Generation
Generation Designation:
First Generation (W202)
👋 Introduction
Market Position
Vehicle Segment:
Compact Executive Sedan/Coupe
Target Audience:
Discerning car owners seeking performance and luxury in a compact package
Competitive Analysis
Key Competitors:
BMW 3 Series (E36), Audi A4 (B5), Lexus IS200/IS300, Alfa Romeo 155
Key Features
Distinguishing Features:
Supercharged engine, robust build quality, sophisticated suspension, premium interior appointments, hallmark Mercedes-Benz safety and comfort
Manual Value Proposition:
Provides factory-level diagnostic and repair data for DIY enthusiasts and professional technicians, ensuring accurate and efficient maintenance.
📋 Manual Details
Coverage Areas
Coverage Scope:
Comprehensive Service and Repair
Page Count
Estimated Pages:
1500+
Manual Type
Type:
Official Service and Repair Manual Software
Language
Language:
English
Format
Format:
Digital Software (likely PDF or proprietary executable)
📖 Manual Coverage
Systems Covered
Engine:
2.3L M111 Inline-4 (Supercharged)
Engine Management:
DME (Digital Motor Electronics), ignition system, fuel injection (Bosch Motronic M2.8.3)
Transmission:
5-Speed Automatic (722.6 '5G-TRONIC')
Drivetrain:
Rear-Wheel Drive (RWD)
Suspension:
Front: MacPherson strut, Rear: Multi-link independent
Brakes:
Front: Ventilated Discs, Rear: Solid Discs; ABS (Anti-lock Braking System)
Steering:
Hydraulic Power Steering
Electrical:
12V System, battery, alternator, starter, lighting, wiring diagrams
HVAC:
Climate Control System (manual and automatic variants)
Body And Chassis:
Body panels, doors, windows, interior trim, structural components
Safety Systems:
Airbags (driver and passenger), seatbelt pre-tensioners
Procedures Included
Routine Maintenance:
Oil and filter changes, air filter replacement, spark plug service, fluid checks and top-offs
Engine Repair:
Top-end rebuilds, bottom-end repairs, component replacement (e.g., belts, hoses, sensors, injectors, supercharger)
Transmission Service:
Fluid and filter changes, diagnostic procedures, solenoid testing
Brake System Service:
Pad and rotor replacement, caliper service, brake fluid flush and bleeding
Suspension And Steering Repair:
Component replacement (struts, shocks, control arms, tie rods), alignment procedures
Electrical Diagnostics:
Troubleshooting electrical faults, component testing, wiring harness repair, ECU diagnostics
HVAC System Repair:
Refrigerant system service, blower motor replacement, control module diagnostics
Bodywork And Interior:
Panel removal and installation, trim repair, glass replacement
Troubleshooting:
Diagnostic flowcharts, symptom-based problem solving
Technical Depth
Depth:
Factory-level diagnostics, detailed component specifications, torque values, special tool requirements, rebuild procedures
📊 Manual Specifications
File Format
File Type:
Proprietary Software/PDF
Print Quality
Quality:
High-resolution, clear diagrams and text
Binding Type
Binding:
N/A (Digital Software)
Paper Type
Paper:
N/A (Digital Software)
⚙️ Engine Specifications
Primary Engine
Engine Code:
M111.920
Engine Type:
Inline-4, DOHC (Double Overhead Camshafts), 16 Valves
Displacement:
2295 cc (2.3 Liters)
Aspiration:
Roots-type Supercharger with Intercooler
Performance
Horsepower:
148 hp @ 5500 rpm
Torque:
205 Nm (151 lb-ft) @ 3500 rpm
Fuel System
Fuel Delivery:
Sequential Multi-Point Fuel Injection (Bosch Motronic M2.8.3)
Recommended Fuel:
Premium Unleaded Gasoline (91 Octane or higher)
Fluid Specifications
Engine Oil Type:
MB 229.1 / API SG or SH
Engine Oil Capacity:
5.5 Liters (5.8 US Quarts) with filter
Coolant Type:
MB 325.0 (Antifreeze/Coolant Concentrate)
🔧 Transmission
Standard
Transmission Type:
5-Speed Automatic (722.6 '5G-TRONIC')
Optional
Optional Transmission:
None for C230 Kompressor in this year.
Features
Transmission Features:
Electronic control, Comfort/Sport modes, lock-up torque converter
Fluid Specifications
Transmission Fluid Type:
MB 236.10 (Shell ATF 134 or equivalent)
Transmission Fluid Capacity:
Approximately 7.5 Liters (Dry fill) / 5.5 Liters (Drain and fill)
📐 Dimensions
Exterior
Wheelbase:
2715 mm (106.9 inches)
Length:
4488 mm (176.7 inches)
Width:
1722 mm (67.8 inches)
Height:
1421 mm (55.9 inches)
Weights
Curb Weight:
1480 kg (3263 lbs)
Gross Vehicle Weight Rating:
Approx. 1970 kg (4343 lbs)
🛡️ Safety Features
Ratings
Crash Test Ratings:
While specific 1997 IIHS/NHTSA ratings are scarce, the W202 chassis was known for robust safety engineering, exceeding many contemporary standards. Mercedes-Benz's commitment to safety was a hallmark.
Active Features
Active Safety Features:
Anti-lock Braking System (ABS), Traction Control System (ASR - Automatic Slip Regulation)
Passive Features
Passive Safety Features:
Driver and front passenger airbags, crumple zones, side-impact protection bars, three-point inertia-reel seat belts with pre-tensioners
💡 Technology Features
Infotainment
Infotainment System:
Factory-installed AM/FM/Cassette or CD player, optional Becker sound systems
Driver Assistance
Driver Assistance Features:
Cruise control, optional parking assist sensors (on later W202 variants, less common on 1997 C230)
Connectivity
Connectivity Options:
Limited by era; primarily analog cellular phone integration ports, no modern Bluetooth or USB connectivity.
🔧 Maintenance
Service Intervals
Oil And Filter Interval:
Every 15,000 km (9,300 miles) or 12 months, whichever comes first (using synthetic oil)
Air Filter Interval:
Every 30,000 km (18,600 miles) or 24 months
Spark Plug Interval:
Every 60,000 km (37,000 miles) (using long-life spark plugs)
Transmission Fluid Interval:
Every 60,000 km (37,000 miles) or 48 months
Brake Fluid Interval:
Every 24 months
Known Issues
Common Complaints:
MAF sensor failures, OVP relay issues, rear axle mounting point rust, blower motor resistor failure, transmission conductor plate issues (on 722.6), oil cooler leaks, fuel distributor leaks (on earlier models).
Fluid Specifications
Power Steering Fluid:
MB 236.3 (MB Power Steering Fluid)
Brake Fluid Type:
DOT 3 or DOT 4
Coolant Capacity:
Approximately 7.5 Liters (2002 C230 Kompressor, similar for 1997)
📚 Vehicle History
Brand Heritage
Brand Legacy:
Mercedes-Benz has a long-standing reputation for engineering excellence, luxury, and safety, dating back to the invention of the automobile.
Model Evolution
W202 Introduction:
The W202 generation C-Class was introduced in 1993 as a replacement for the aging 190 (W201), aiming to provide Mercedes-Benz quality and engineering in a more compact and accessible package.
C230 Kompressor Introduction:
The C230 Kompressor variant was introduced later in the W202's lifecycle, offering a performance-oriented option with its supercharged M111 engine.
Production
Production Period:
1993-2000 (W202 generation)
Manufacturing Locations:
Germany (Sindelfingen), South Africa, USA
🏆 Awards & Recognition
Recognitions
Industry Accolades:
While specific awards for the 1997 C230 are not widely publicized, the W202 generation was recognized for its solid engineering, comfort, and safety, contributing to Mercedes-Benz's continued market leadership in the executive segment.
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