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Mitsubishi Carisma 1997 Repair Service Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: Carisma Year: 1997 Platform: Mitsubishi Space Star (shared platform with Colt Plus and Lancer) 👋 Introduction Market Position Vehicle Segment: Compact Family Car...
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Mitsubishi Carisma 1997 Repair Service Manual
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Carisma
Year:
1997
Platform:
Mitsubishi Space Star (shared platform with Colt Plus and Lancer)
👋 Introduction
Market Position
Vehicle Segment:
Compact Family Car / Small Family Car
Target Audience:
Families and individuals seeking a practical and reliable vehicle for daily use.
Competitive Analysis
Key Competitors:
Ford Focus, Opel/Vauxhall Astra, Volkswagen Golf, Peugeot 306, Fiat Bravo/Brava
Key Features
Design Philosophy:
Practicality, reliability, and a comfortable ride, with a distinctive Italian-influenced design by Robert Opron.
Manual Value Proposition:
Empowers owners and technicians with factory-level knowledge for efficient and accurate maintenance and repair, reducing reliance on costly dealership services.
📋 Manual Details
Coverage Areas
Primary Coverage:
Repair and Service
Secondary Coverage:
Maintenance, Diagnostics, Troubleshooting
Page Count
Estimated Page Count:
Estimated 2000+ pages (typical for a comprehensive factory-level service manual)
Manual Type
Type:
Repair Service Manual / Workshop Manual
Language
Language:
English
Format
Digital Format:
PDF
Print Quality:
Full Printable
Interactivity:
Zoom IN/OUT functionality
Delivery
Delivery Method:
Instant Download
Requirements
Software Requirements:
Adobe PDF Reader, WinZip (or equivalent decompression utility)
Compatibility:
All Versions of Windows & Mac
📖 Manual Coverage
Systems Covered
Powertrain:
Engine Mechanical, Engine Control System (ECU), Fuel System, Ignition System, Exhaust System, Transmission (Manual and Automatic)
Chassis:
Suspension System (Front and Rear), Steering System, Brake System (Front and Rear, ABS if equipped), Wheel and Tire Specifications
Electrical:
Body Electrical Systems, Lighting Systems, Audio System, HVAC System (Heating, Ventilation, and Air Conditioning), SRS (Supplemental Restraint System - Airbag), Instrument Cluster and Gauges, Power Accessories (Windows, Locks, Mirrors)
Body:
Body and Frame, Exterior Trim, Interior Trim, Doors, Hood, Trunk, Bumpers
Procedures Included
Routine Maintenance:
Oil Changes, Filter Replacements, Spark Plug Service, Fluid Checks and Replacements, Belt Inspections and Adjustments
Repair Procedures:
Engine Overhaul, Transmission Rebuild, Brake Component Replacement, Suspension Component Replacement, Electrical Component Diagnosis and Repair, Body Panel Repair
Diagnostics:
Troubleshooting Guides, Diagnostic Trouble Codes (DTCs) for Engine Control Unit, Symptom-Based Troubleshooting
Disassembly Assembly:
Step-by-step instructions for component removal, disassembly, cleaning, inspection, and reassembly.
Technical Depth
Depth Level:
Comprehensive: Suitable for professional technicians and advanced DIY enthusiasts. Covers detailed repair procedures, technical specifications, and diagnostic information.
📊 Manual Specifications
File Format
Format Details:
Digital PDF, allowing for easy navigation, searching, and printing.
Print Quality
Printability:
High-resolution scans ensuring clarity of text and diagrams for printing.
Binding Type
Digital Binding:
N/A (Digital File)
Paper Type
Digital Paper Type:
N/A (Digital File)
⚙️ Engine Specifications
Primary Engine
Engine Code Options:
Likely to include 4G9x series engines (e.g., 4G92, 4G93) and potentially the 6A1x V6 for higher trims (though less common for the 1997 model year in many markets).
Engine Details
Engine Configuration:
Inline-4 Cylinder, SOHC or DOHC
Engine Displacement
Displacement Options:
Approximately 1.6L (1597cc) and 1.8L (1830cc) for inline-4 variants.
Performance
Horsepower Range:
Estimated 90-125 hp depending on engine variant and tuning.
Torque Range:
Estimated 130-165 Nm depending on engine variant.
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Gasoline
Cooling System
Cooling Type:
Water-Cooled
Emission Controls
Emission Compliance:
Catalytic Converter, EGR (Exhaust Gas Recirculation) if applicable.
🔧 Transmission
Standard Transmission
Type:
5-speed Manual Transmission
Optional Transmission
Type:
4-speed Automatic Transmission
Features
Transmission Fluid Type:
Likely to be API GL-4 or GL-5 rated manual transmission fluid, and ATF Dexron II/III for automatic transmissions. Specifics in manual.
Clutch
Clutch Type:
Hydraulically Actuated, Dry Single-Plate Clutch
📐 Dimensions
Exterior
Length:
Approx. 4250 mm
Width:
Approx. 1740 mm
Height:
Approx. 1425 mm
Wheelbase
Wheelbase Measurement:
Approx. 2600 mm
Weights
Curb Weight:
Approx. 1200 - 1350 kg depending on engine and equipment.
Gross Vehicle Weight:
Approx. 1700 kg
Cargo
Trunk Capacity:
Estimated 400-450 liters, expandable with rear seats folded.
🛡️ Safety Features
Ratings
Crash Test Performance:
Likely tested by Euro NCAP or equivalent regional bodies. Specific ratings for 1997 model may vary. Expect frontal and side impact protection.
Active Features
Braking System:
Front: Ventilated Discs, Rear: Solid Discs. ABS (Anti-lock Braking System) likely an optional feature on higher trims.
Traction Control:
Traction Control System (TCS) may have been available as an option on some higher-spec models.
Passive Features
Airbags:
Driver and Front Passenger Airbags standard. Side airbags may have been optional.
Seatbelts:
3-point seatbelts with pre-tensioners for front occupants, 3-point or lap belts for rear occupants.
Chassis Design:
Crumple zones designed for energy absorption in impact.
💡 Technology Features
Infotainment
Audio System:
Factory fitted radio/cassette player, possibly with CD changer input. Likely 4 or 6 speaker system.
Climate Control:
Manual air conditioning standard on most models, automatic climate control potentially available on higher trims.
Driver Assistance
Cruise Control:
Available as an option or standard on higher trim levels.
Connectivity
Early Electronic Features:
Power windows, power door locks, remote central locking (depending on trim level).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 10,000-15,000 km or 6-12 months, whichever comes first. Specifics detailed in manual.
Air Filter Replacement:
Recommended every 20,000-40,000 km or as needed based on driving conditions. Specifics in manual.
Spark Plug Replacement:
Intervals vary by spark plug type (copper, platinum, iridium). Typically 30,000-100,000 km. Specifics in manual.
Timing Belt Replacement:
Crucial for interference engines. Recommended every 80,000-100,000 km or 5-7 years. Manual will specify, and this is a critical item.
Fluid Specifications
Engine Oil Viscosity:
Commonly 5W-30 or 10W-40, depending on climate. Manual will specify exact API and viscosity grades.
Coolant Type:
Ethylene Glycol based, typically a green or pink long-life coolant. Manual will specify precise type and mixture ratio.
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid. Manual will specify the required standard.
Known Issues
Common Wear Items:
Suspension components (bushings, ball joints, shock absorbers), exhaust system corrosion, clutch wear, minor electrical gremlins.
Engine Specific Concerns:
Timing belt integrity is paramount. Potential for oil leaks from gaskets and seals over time. Some models might experience issues with idle control valves or EGR systems.
Tire Specifications
Standard Tire Sizes:
Commonly 185/65R14 or 195/60R15 depending on trim level. Specifics in manual.
Wheel Bolt Pattern:
Likely 4x100 or 4x114.3. Manual will provide exact specifications.
📚 Vehicle History
Brand Heritage
Mitsubishi Motors:
Founded in 1970, Mitsubishi Motors Corporation is a Japanese multinational automotive manufacturer known for its innovative technology and diverse vehicle range.
Model Evolution
Carisma Introduction:
Launched in 1995 as a successor to the Mitsubishi Lancer in European markets, designed in collaboration with Volvo and focused on comfort and practicality.
1997 Model Year Updates:
Minor updates or refinements may have occurred, but the core design and platform remained consistent with its introduction.
Production
Production Locations:
Primarily produced at the NedCar plant in Born, Netherlands, a joint venture with Volvo.
Production Years:
1995-2003
🏆 Awards & Recognition
Recognitions
Historical Accolades:
While specific awards for the 1997 Carisma are not widely publicized, the model was generally considered a competent and reliable family car in its segment during its production run.
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