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HYOSUNG GF125 Full Service & Repair Manual 1997-ONWARDS

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This manual covers the GF125, a motorcycle model produced from 1997 onwards. Known for offering value within the 125cc segment, the GF125 is a product of a South Korean manufacturer....
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Taper: Motorcycle
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UGS: 151054
HYOSUNG GF125 Full Service & Repair Manual 1997-ONWARDS
This manual covers the GF125, a motorcycle model produced from 1997 onwards. Known for offering value within the 125cc segment, the GF125 is a product of a South Korean manufacturer. While specific engine codes are not detailed here, the GF125 typically features a single-cylinder, 4-stroke engine with a displacement of 125cc, likely air or liquid-cooled, and a 5 or 6-speed transmission with a wet multi-plate clutch. Its design emphasizes practicality and affordability, making it suitable for daily commuting and recreational riding. This comprehensive Factory Service Repair Workshop Manual provides detailed information for the full service and repair of the GF125. It covers essential areas including engine overhaul, transmission and clutch systems, chassis and suspension, braking systems, and the electrical system. The manual includes step-by-step instructions for maintenance procedures, repair processes, and troubleshooting common issues, supported by hundreds of detailed photos and diagrams, including exploded views. This resource is designed to assist professional mechanics, technicians, and DIY enthusiasts in maintaining and repairing the vehicle effectively, offering lifetime usage with no expiry or renewal fees.
🏷️ Basic Information
Identification
Make:
Hyosung
Model:
GF125
Year Coverage:
1997 onwards
Codes
Engine Code Type:
Not specified, but typically alphanumeric for motorcycles
👋 Introduction
Market Position
Target User:
Professional Mechanics, Technicians, and DIY enthusiasts
Competitive Analysis
Value Proposition:
Comprehensive factory-level repair information accessible digitally, with a lifetime usage license.
Key Features
Visual Aid Quality:
Hundreds of detailed photos and diagrams, exploded views for clarity.
Content Scope:
Covers all repair, servicing, and troubleshooting procedures.
📋 Manual Details
Coverage Areas
Primary Coverage:
Full Service & Repair Workshop
Secondary Coverage:
Troubleshooting, Servicing
Page Count
Estimated Page Count:
Hundreds of pages
Manual Type
Type:
Factory Service Repair Workshop Manual
Language
Language:
English (inferred from product description)
Format
Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Engine System:
Engine overhaul, top-end, bottom-end, cooling, lubrication, fuel delivery, ignition
Transmission System:
Gearbox inspection, repair, clutch, shift mechanism
Chassis And Suspension:
Front forks, rear shock absorber, swingarm, steering head bearings
Braking System:
Front and rear brake caliper service, master cylinder, hydraulic lines, pad replacement
Electrical System:
Wiring diagrams, battery, charging system, ignition system, lighting, instrumentation
Fuel System:
Carburetor adjustment and overhaul, fuel tank, petcock
Exhaust System:
Exhaust pipe and muffler maintenance
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, chain adjustment, spark plug service
Repair:
Component disassembly, assembly, replacement, and adjustment
Troubleshooting:
Diagnostic procedures for common and uncommon issues, symptom-based troubleshooting guides
Diagnostics:
Fault finding for mechanical and electrical systems
Technical Depth
Depth:
Comprehensive, covering from basic maintenance to complete engine and component rebuilds
Documentation Style:
Step-by-step instructions with detailed photos and diagrams, exploded views
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely text-searchable PDF (standard for professional manuals)
Print Quality
Print Capability:
Printable (single pages or entire manual)
Binding Type
Binding Type Digital:
N/A (Digital format)
Paper Type
Paper Type Digital:
N/A (Digital format)
Usage Rights
Licensing:
Lifetime use, no expiry, no renewal fees, multi-device compatible
⚙️ Engine Specifications
Primary Engine
Engine Type:
Likely single-cylinder, 4-stroke (typical for 125cc class motorcycles)
Displacement:
125cc (as indicated by model name)
Cooling System:
Likely Air-cooled, or Liquid-cooled depending on specific GF125 variant. Manual will specify.
Performance
Horsepower:
Typically in the 10-15 HP range for this class. Specific data in manual.
Torque:
Specific torque figures will be detailed in the manual.
Fuel System
Fuel Delivery:
Likely Carburetor. Manual will detail make/model and settings.
Fuel Type:
Unleaded gasoline. Manual will specify octane rating.
🔧 Transmission
Standard
Transmission Type:
Likely a 5 or 6-speed constant mesh manual transmission
Optional
Optional Transmission:
Not applicable for this model
Features
Clutch Type:
Likely Wet multi-plate clutch
Gear Ratios:
Detailed in the manual for each gear.
Final Drive:
Likely Chain drive. Manual will cover chain maintenance and adjustment.
📐 Dimensions
Exterior
Overall Length:
Refer to manual for specific dimensions.
Overall Width:
Refer to manual for specific dimensions.
Overall Height:
Refer to manual for specific dimensions.
Weights
Dry Weight:
Specific dry weight will be in the manual, typically around 130-140 kg for this class.
Curb Weight:
Specific curb weight (including fluids) will be in the manual.
🛡️ Safety Features
Ratings
Safety Ratings:
Not applicable in the same way as cars; manual will detail safe operating practices.
Active Features
Active Safety:
Braking system, tire specifications for grip.
Passive Features
Passive Safety:
Chassis integrity, rider protective gear recommendations (indirect).
💡 Technology Features
Infotainment
Infotainment System:
Basic analog instrumentation (speedometer, tachometer, fuel gauge). No advanced infotainment.
Driver Assistance
Driver Assistance Features:
None in the automotive sense. Focus is on mechanical and electrical systems.
Connectivity
Connectivity Features:
None.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,000-5,000 km or 6 months. Specifics in manual.
Spark Plug Service:
Check at 4,000 km, replace as needed. Specifics in manual.
Chain Adjustment:
Regularly, check for slack. Specific interval and procedure in manual.
Fluid Specifications
Engine Oil Type:
10W-40 or 20W-50 motorcycle specific API SG/SH/SJ or higher. Manual will confirm viscosity and API rating.
Engine Oil Capacity:
Approximately 1.5 - 1.8 liters (without filter change). Manual will provide exact capacity.
Brake Fluid Type:
DOT 4. Manual will confirm.
Coolant Type:
If liquid-cooled, typically a 50/50 mix of ethylene glycol and distilled water. Manual will specify.
Known Issues
Common Wear Items:
Clutch plates, brake pads, chain and sprockets, fork seals, spark plugs. Manual details inspection and replacement.
Carburetor Tuning:
Carburetors can be sensitive to altitude and fuel quality; manual provides adjustment procedures.
📚 Vehicle History
Brand Heritage
Manufacturer:
Hyosung Motors & Machinery Inc. (South Korea)
Model Evolution
Model Lineage:
The GF125 is part of Hyosung's sportbike/naked bike offerings in the 125cc segment, known for offering value for money.
Production
Production Period:
Production started in 1997 and continues for subsequent model years as indicated.
Manufacturing Location:
South Korea (primary)
🏆 Awards & Recognition
Recognitions
Industry Awards:
Not widely recognized with major industry awards; known for utility and affordability.
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