Peugeot 405 1997 Service Repair Manual

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🏷️ Basic Information Identification Make: Peugeot Model: 405 Year: 1997 Codes Chassis Code: 4B 👋 Introduction Market Position Target Audience: Professional automotive technicians and experienced do-it-yourself mechanics. Competitive Analysis Advantage:...

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Taper: Car

Distributeur:

UGS: 213129

Mots clés: 1997 405 Car Cars Peugeot

Variantes de produits

Description

🏷️ Basic Information

Identification

Make:

Peugeot

Model:

Year:

Codes

Chassis Code:

👋 Introduction

Market Position

Target Audience:

Professional automotive technicians and experienced do-it-yourself mechanics.

Competitive Analysis

Advantage:

Provides factory-level detail, often surpassing generic repair manuals. Instant download offers immediate access.

Key Features

Content Parity:

Mirrors the content and detail found in original factory service manuals and owner's manuals.

Learning Curve:

Designed to teach users the 'how' and 'why' behind repair procedures.

Decision Making Support:

Empowers owners to make informed maintenance and repair decisions.

📋 Manual Details

Coverage Areas

Engine Coverage:

Covers all gasoline and diesel engines for the 1997 Peugeot 405.

Transmission Coverage:

Includes detailed procedures for manual and automatic transmissions.

Electrical Coverage:

Comprehensive coverage of the electrical system, including wiring diagrams.

Bodywork Coverage:

Includes information on body repairs, adjustments, and alignment.

Page Count

Estimated Page Count:

Likely exceeds 1000 pages, typical for a comprehensive factory-style service manual.

Manual Type

Type:

Service and Repair Manual (Workshop Manual)

Language

Language:

English

Format

File Format:

Print Quality:

Full Printable

Zoom Functionality:

Delivery

Delivery Method:

Instant Download

Requirements

Software Requirements:

Adobe PDF Reader, WinZip

Compatibility

Operating Systems:

All Versions of Windows & Mac

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Engine overhaul, cylinder head, pistons, crankshaft, camshafts, timing belt/chain, lubrication system, cooling system.

Fuel System:

Fuel injection systems (e.g., Bosch Motronic, Lucas), fuel pump, injectors, fuel pressure regulator, fuel tank.

Ignition System:

Spark plugs, ignition coils, distributor (if applicable), electronic ignition control.

Exhaust System:

Exhaust manifold, catalytic converter, muffler, pipes, oxygen sensors.

Transmission Manual:

Clutch, gearbox overhaul, gear selection, driveshafts, universal joints.

Transmission Automatic:

Automatic transmission operation, fluid changes, torque converter, hydraulic control system.

Suspension System:

Front suspension (MacPherson struts, wishbones), rear suspension (torsion beam, trailing arms), shock absorbers, springs, anti-roll bars.

Steering System:

Steering rack, power steering pump, steering column, tie rods.

Brake System:

Front and rear brakes (disc/drum), brake lines, master cylinder, brake booster, ABS system (if equipped).

Electrical System Power:

Battery, alternator, starter motor, charging system.

Electrical System Lighting:

Headlights, taillights, interior lighting, bulb types and replacement.

Electrical System Accessories:

Wipers, horn, power windows, central locking, radio.

HVAC System:

Heating, ventilation, and air conditioning (HVAC) system operation and service.

Body And Interior:

Door mechanisms, seat adjustments, dashboard removal, interior trim.

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, fluid checks, tire rotations, spark plug replacement.

Troubleshooting:

Diagnostic procedures for common problems across all systems.

Disassembly Assembly:

Step-by-step instructions for component removal and reinstallation.

Repair Procedures:

Detailed repair instructions for worn or damaged components.

Cleaning And Reinstalling:

Specific guidance on cleaning parts before reassembly.

Specifications And Tolerances:

Torque specifications, clearances, and critical measurements.

Wiring Diagrams:

Complete electrical wiring diagrams for all vehicle systems.

Technical Depth

Depth:

Comprehensive, suitable for professional technicians and advanced DIYers.

Diagnostic Level:

Includes diagnostic flowcharts and fault code explanations.

📊 Manual Specifications

File Format

Format:

Print Quality

Printability:

Fully printable, allowing users to create a physical copy.

Binding Type

Binding:

Digital (no physical binding)

Paper Type

Paper Type:

N/A (Digital format)

⚙️ Engine Specifications

Primary Engine

Gasoline Engines:

Likely includes variants such as 1.8L (XU7JP), 2.0L (XU10J2, XU10J4), and potentially others depending on market.

Diesel Engines:

Likely includes variants such as 1.9L DW8 (Naturally Aspirated and Turbocharged).

Performance

Horsepower Range:

Varies significantly by engine, from approximately 90 hp (naturally aspirated diesel) to over 130 hp (2.0L 16v gasoline).

Fuel System

Injection Types:

Multi-point fuel injection (MPI) for gasoline, direct injection for some diesel variants.

🔧 Transmission

Standard

Manual Transmission:

Likely a 5-speed manual transmission (e.g., BE series).

Optional

Automatic Transmission:

Likely a 4-speed automatic transmission (e.g., AL4 or similar).

Features

Drivetrain:

Front-wheel drive (FWD).

📐 Dimensions

Exterior

Length:

Approximately 4,500 mm (varies slightly by body style).

Width:

Approximately 1,700 mm.

Height:

Approximately 1,400 mm.

Weights

Curb Weight:

Ranges from approximately 1,100 kg to 1,400 kg depending on engine and equipment.

🛡️ Safety Features

Ratings

Crash Test Performance:

Information on Euro NCAP or equivalent testing for its era would be found in specialized safety reports. This manual focuses on mechanical safety systems.

Active Features

Anti-lock Braking System (ABS) available on some models, detailed in the manual.

Passive Features

Airbags:

Driver's airbag typically standard, passenger airbag optional on some later models.

Seatbelts:

Pre-tensioner seatbelts may be present on certain versions.

💡 Technology Features

Infotainment

Audio System:

Factory-fitted radio/cassette player, often with basic equalizer and speaker configurations.

Driver Assistance

Cruise Control:

Optional on higher trim levels and larger engine variants.

Connectivity

OBD Ii:

While OBD-II compliance evolved, the 1997 model may have an earlier diagnostic connector (e.g., under the dashboard) with limited data access compared to modern vehicles. The manual will detail diagnostic procedures.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically 10,000 - 15,000 km or 12 months, whichever comes first, depending on driving conditions and oil type.

Timing Belt Replacement:

Crucial interval, often around 80,000 - 120,000 km or 5-7 years for gasoline engines. Diesel engines may have different intervals or chains.

Fluid Specifications

Engine Oil:

API SJ/SL or ACEA A2/A3, viscosity typically 10W-40 or 5W-40 depending on climate. Manual will specify exact grade and capacity.

Coolant:

Ethylene glycol-based antifreeze, typically a 50/50 mix with distilled water. Specific Peugeot coolant type might be recommended.

Brake Fluid:

DOT 3 or DOT 4.

Transmission Fluid Manual:

GL-5 gear oil, viscosity 75W-90 is common.

Transmission Fluid Automatic:

Specific ATF fluid (e.g., Dexron II/III compatible, or specific Peugeot spec).

Known Issues

Engine Mounts:

Can wear over time, leading to vibration.

Electrical Connectors:

Corrosion or poor contact in various connectors can cause intermittent faults.

Rear Axle Bearings:

On some models with a torsion beam rear suspension, these can wear and require specialized replacement.

Cooling System:

Plastic radiator end tanks can become brittle and leak.

📚 Vehicle History

Brand Heritage

Peugeot Legacy:

Peugeot has a long history of producing well-regarded family cars, known for their comfort and handling.

Model Evolution

405 Era:

The Peugeot 405 was part of Peugeot's '05' series, succeeding the 309 and preceding the 406. It was a popular car in the late 1980s and 1990s, known for its Pininfarina styling and driving dynamics.

Production

Production Period:

The Peugeot 405 was produced from 1987 to 2001 (with later production in Iran).

🏆 Awards & Recognition

Recognitions

European Car Of The Year:

The Peugeot 405 was awarded 'European Car of the Year' in 1988, highlighting its design and engineering for its time.

Ratings

Handling Reputation:

Consistently praised by automotive journalists for its balanced ride and handling, a hallmark of Peugeot vehicles.