Applicable Years:
1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006
Models Covered:
All Models, Engines, Trim Levels, and Transmission Types
Format:
Digital Download (PDF)
Compatibility:
All PC & MAC Computers, Tablets, Smartphones
Required Software:
Adobe Reader (free download)
Page Count:
Not Specified (Typically 1000+ pages for full workshop manuals)
Manual Type:
Complete Workshop Service Repair Manual
Engine Mechanical:
Engine assembly, cylinder head, block, crankshaft, pistons, connecting rods, lubrication system, cooling system, fuel system (mechanical aspects).
Engine Electrical:
Ignition system, starter motor, alternator, engine control module (ECM) wiring and diagnostics, sensors (MAF, MAP, O2, CKP, CMP), fuel injectors (electrical aspects).
Transmission Manual:
Clutch system, gear selection, gearbox disassembly and assembly, torque specifications, fluid types.
Transmission Automatic:
Automatic transmission operation, hydraulic control, valve body, torque converter, solenoids, electronic controls, fluid service.
Drivetrain:
Driveshafts, universal joints, rear axle, differential, axle bearings, seals, lubrication.
Suspension:
Front suspension (independent, torsion bar or coil spring), rear suspension (leaf springs), control arms, ball joints, bushings, shock absorbers, struts, alignment specifications.
Steering:
Power steering system, steering rack, tie rods, steering column, steering wheel, alignment.
Brakes:
Front disc brakes, rear drum or disc brakes, master cylinder, brake booster, ABS system, hydraulic lines, brake fluid specifications, bleeding procedures.
Electrical Chassis:
Lighting system (headlights, taillights, interior), battery, charging system, fuses, relays, wiring diagrams, horn, wipers, power windows, power locks.
Body Exterior:
Body panel removal and installation, doors, hood, tailgate, bumpers, glass, seals, body repairs (minor dents, rust), paint color codes (often separate).
Body Interior:
Dashboard, instrument panel, seating, upholstery, trim panels, headliner, HVAC controls, audio system, airbag system (components and removal precautions).
HVAC:
Heating, Ventilation, and Air Conditioning system, refrigerant types, components (compressor, condenser, evaporator, blower motor), leak testing, recharging.
Fuel System:
Fuel tank, fuel pump, fuel lines, fuel filter, fuel injection system (electronic controls), evaporative emission control (EVAP) system.
Maintenance:
Oil changes, filter replacements, fluid checks and changes, tire rotation, brake inspection, battery testing, belt and hose inspection.
Troubleshooting:
Diagnostic flowcharts for common problems, symptom-based diagnosis, OBD-II code interpretation and solutions.
Repair:
Step-by-step instructions for component removal, overhaul, and reinstallation for all major systems.
Diagnostics:
Detailed diagnostic procedures for electrical and mechanical systems, including specific test procedures for sensors and actuators.
Specifications:
Torque specifications for all fasteners, clearance measurements, fluid capacities, tire pressures, alignment angles.
Depth:
Comprehensive (A-Z coverage of all service and repair procedures)
Detail Level:
Includes detailed step-by-step instructions, diagrams, illustrations, and troubleshooting guides.
Engine Option 1 Code:
G6 (2.5L OHV 4-Cylinder)
Engine Option 1 Displacement:
2.5 Liters (152.8 cubic inches)
Engine Option 1 Configuration:
Inline-4
Engine Option 1 Horsepower Est:
Approx. 110-120 hp @ 4800-5000 rpm
Engine Option 1 Torque Est:
Approx. 140-150 lb-ft @ 2500-3000 rpm
Engine Option 1 Fuel System:
Multi-port Fuel Injection (MPI)
Engine Option 1 Block Material:
Cast Iron
Engine Option 1 Head Material:
Aluminum
Engine Option 2 Code:
WL-C (2.5L Turbo Diesel - less common in some markets)
Engine Option 2 Displacement:
2.5 Liters (152.8 cubic inches)
Engine Option 2 Configuration:
Inline-4
Engine Option 2 Horsepower Est:
Approx. 80-90 hp
Engine Option 2 Torque Est:
Approx. 120-130 lb-ft
Engine Option 2 Fuel System:
Direct Injection, Turbocharged
Engine Option 3 Code:
G6E / G6G (3.0L SOHC V6)
Engine Option 3 Displacement:
3.0 Liters (182.9 cubic inches)
Engine Option 3 Configuration:
V6
Engine Option 3 Horsepower Est:
Approx. 145-155 hp @ 5000-5500 rpm
Engine Option 3 Torque Est:
Approx. 170-185 lb-ft @ 3500-4000 rpm
Engine Option 3 Fuel System:
Multi-port Fuel Injection (MPI)
Engine Option 3 Block Material:
Aluminum
Engine Option 3 Head Material:
Aluminum
Engine Option 4 Code:
G6E-T / G6G-T (3.0L SOHC V6 with Variable Valve Timing - VVT)
Engine Option 4 Displacement:
3.0 Liters (182.9 cubic inches)
Engine Option 4 Configuration:
V6 (SOHC with VVT)
Engine Option 4 Horsepower Est:
Approx. 150-160 hp @ 5000-5500 rpm
Engine Option 4 Torque Est:
Approx. 180-190 lb-ft @ 3500-4000 rpm
Engine Option 4 Fuel System:
Multi-port Fuel Injection (MPI)
Engine Option 4 Block Material:
Aluminum
Engine Option 4 Head Material:
Aluminum
Wheelbase Standard:
Approx. 114.5 inches (2908 mm)
Overall Length Standard:
Approx. 191.6 inches (4867 mm)
Overall Width Standard:
Approx. 71.5 inches (1816 mm)
Overall Height Standard:
Approx. 66.0 inches (1676 mm)
Ground Clearance Standard:
Approx. 7.5-8.5 inches (190-216 mm, varies with trim/drivetrain)
Bed Length Short:
Approx. 71.5 inches (1816 mm)
Bed Length Long:
Approx. 81.5 inches (2070 mm)
Curb Weight Est:
Approx. 3500-4000 lbs (1588-1814 kg, varies with configuration)
Towing Capacity Est:
Up to 5000 lbs (2268 kg, with V6 and proper towing package)
Payload Capacity Est:
Up to 1500 lbs (680 kg, varies with configuration)
Engine Oil Change Interval:
Every 3,000-5,000 miles (4,800-8,000 km) or 3-6 months, depending on driving conditions and oil type.
Engine Oil Filter Replacement:
Replace with oil change.
Transmission Fluid Change Manual:
Check at 30,000 miles (48,000 km), change if necessary or at 60,000 miles (96,000 km).
Transmission Fluid Change Automatic:
Check at 30,000 miles (48,000 km), change filter and fluid every 45,000-60,000 miles (72,000-96,000 km).
Coolant Flush Interval:
Every 30,000-50,000 miles (48,000-80,000 km) or 2-3 years.
Spark Plug Replacement 4Cyl:
Every 60,000-100,000 miles (96,000-160,000 km), depending on plug type (copper vs. iridium/platinum).
Spark Plug Replacement V6:
Every 100,000 miles (160,000 km) for iridium plugs.
Engine Oil Type 4Cyl:
API SG or SH, SAE 5W-30 or 10W-30 (check manual for specific viscosity based on temperature).
Engine Oil Type V6:
API SG or SH, SAE 5W-30 (check manual for specific viscosity).
Engine Coolant Type:
Ethylene Glycol based, typically a green coolant. Consult manual for specific OEM recommendation or equivalent (e.g., Havoline Dex-Cool compatible).
Transmission Fluid Type Manual:
GL-4 SAE 75W-90 Gear Oil.
Transmission Fluid Type Automatic:
MERCON V or equivalent (e.g., Dexron III compatible).
Power Steering Fluid Type:
Dexron III or equivalent ATF.
Differential Fluid Type:
GL-5 SAE 75W-90 or 80W-90 Gear Oil (check manual for specific application, especially for LSDs).
Intake Manifold Gaskets:
Leaking intake manifold gaskets (especially on V6 engines) can cause vacuum leaks and rough idling.
Oxygen Sensors:
Failure of oxygen sensors can lead to poor fuel economy and check engine lights.
Ignition Coils V6:
Ignition coil failure can cause misfires and rough running on V6 engines.
Rust On Frame:
Frame rust, particularly in areas with road salt, can be a significant issue, impacting structural integrity.
Automatic Transmission Slipping:
Older automatic transmissions may exhibit slipping or hard shifting, often due to worn clutches or solenoid issues.