Vehicle Segment:
Compact Car / Economy Car
Target Audience:
DIY mechanics, independent repair shops, Mazda Protege owners seeking detailed repair information
Competitors Manuals:
Haynes, Chilton, factory service manuals
Completeness:
Covers a wide range of model years and potential configurations
Detail Level:
Provides in-depth technical explanations and procedures
Accessibility:
Downloadable format for immediate access
Primary Coverage:
All mechanical and electrical systems
Body And Frame:
Body panels, chassis, structural components
Interior Systems:
Seating, dashboard, trim, HVAC controls
Exterior Systems:
Lighting, bumpers, glass, mirrors
Type:
Complete Workshop Service Repair Manual
Engine:
Engine mechanical, lubrication, cooling, fuel, ignition, emissions control
Transmission:
Manual and Automatic Transmission service and repair
Drivetrain:
Axles, differentials, driveshafts
Suspension:
Front and rear suspension, steering components
Brakes:
Brake system hydraulic, ABS, parking brake
Electrical:
Starting system, charging system, lighting, instrumentation, body electronics, audio system
Climate Control:
HVAC system diagnosis and repair
Routine Maintenance:
Oil changes, filter replacements, fluid checks, tune-ups
Engine Repair:
Engine overhaul, piston replacement, valve adjustments, timing belt replacement
Transmission Repair:
Clutch service, transmission overhaul, gear replacement
Diagnostics:
Troubleshooting guides, fault code interpretation, diagnostic procedures
Body Repair:
Panel replacement, dent repair, rust treatment
Electrical Troubleshooting:
Wiring diagrams, component testing, circuit diagnosis
Special Tools:
Identification and usage of specialized tools required for repairs
Depth:
Comprehensive from basic maintenance to complete engine and transmission rebuilds
Diagnostic Level:
Advanced diagnostic procedures, including wiring schematics and component testing
Rebuild Procedures:
Detailed instructions for rebuilding major components like engines, transmissions, and steering racks
Engine Codes And Variants:
1.6L (BP-ZE, B6-ME), 1.8L (BP-VE), 2.0L (FS-DE) - SOHC and DOHC configurations
Displacement 1.6L:
1598 cc
Displacement 1.8L:
1839 cc
Displacement 2.0L:
1991 cc
Horsepower 1.6L Est:
92-105 hp
Horsepower 1.8L Est:
122-125 hp
Horsepower 2.0L Est:
130 hp
Torque 1.6L Est:
90-95 lb-ft
Torque 1.8L Est:
117-120 lb-ft
Torque 2.0L Est:
135 lb-ft
Fuel Delivery:
Electronic Fuel Injection (EFI) / Multi-Point Fuel Injection (MPFI)
Fuel Type:
Unleaded Gasoline (87 octane minimum recommended)
ECU:
Engine Control Unit (ECU) with diagnostic capabilities (OBD-II)
Standard Transmission:
5-Speed Manual
Optional Transmission:
4-Speed Automatic
Manual Transmission Fluid:
GL-4 Gear Oil (e.g., Castrol Syntec 75W-90 or equivalent)
Automatic Transmission Fluid:
Mazda ATF JWS3314 or Dexron III equivalent
NHTSA Front Impact Driver 2002 Sedan:
★★★★★ (5 Stars)
NHTSA Front Impact Passenger 2002 Sedan:
★★★★★ (5 Stars)
IIHS Front Offset Score 2002 Sedan:
Good
ABS:
Available on select trims
Traction Control:
Rarely available, primarily on higher trims
Airbags:
Driver and Passenger Front Airbags
Seatbelts:
Front and Rear 3-Point Seatbelts
Audio System:
Factory AM/FM/CD player, optional premium audio systems
Mp3 Integration:
The ES-MP3 trim featured an integrated MP3 player
Cruise Control:
Standard on most higher trims
Keyless Entry:
Available on select trims
OBD Ii Port:
Standard for emissions and diagnostic monitoring
Oil And Filter Change:
Every 5,000 miles (8,000 km) or 6 months, whichever comes first
Engine Air Filter:
Every 15,000 miles (24,000 km) or 12 months
Cabin Air Filter:
Every 15,000 miles (24,000 km) or 12 months (if equipped)
Spark Plugs Recommendation:
Platinum tipped spark plugs typically last 60,000-100,000 miles
Timing Belt Replacement:
Every 60,000 miles (96,000 km) for interference engines (crucial)
Engine Oil Specification:
API SG or higher, SAE 5W-30 or 5W-20 (check owner's manual for specific recommendations based on climate)
Coolant Specification:
Mazda Super Long Life Coolant (or equivalent ethylene glycol-based antifreeze) with distilled water
Brake Fluid Specification:
DOT 3 or DOT 4
Power Steering Fluid Specification:
Mazda Genuine ATF J2 or Dexron III
Engine Mounts:
Degradation and failure of engine and transmission mounts
Suspension Components:
Premature wear of control arm bushings, ball joints, and tie rod ends
Rust:
Corrosion issues, particularly in rust-belt regions, on rocker panels, wheel arches, and subframes
Ignition Coils:
Failure of ignition coils, leading to misfires and poor performance
Exhaust Manifold:
Cracking of the exhaust manifold on some models, leading to exhaust leaks
Manufacturer:
Mazda Motor Corporation
Generation Introduction:
The BJ generation Protege was introduced for the 1999 model year in North America, succeeding the BG platform.
Facelifts And Updates:
Received a minor facelift for the 2001 model year, including updated front and rear styling and interior enhancements.
Trim Levels:
DX, ES, LX, ES-MP3, Mazdaspeed Protege (specialty performance variant)
Production Period:
1998-2003 (North America for this generation)
Global Variants:
Known as Mazda 323 in many other markets during this era.
