Vehicle Segment:
Supersport Motorcycle
Target Rider:
Performance-oriented riders, track day enthusiasts, sportbike aficionados.
Competitors 1998-2002:
Honda CBR600RR, Kawasaki ZX-6R, Suzuki GSX-R600
Yzf R6 Highlights:
High-revving inline-four engine, advanced aerodynamics, excellent handling, track-focused performance
Benefits For Owner:
Enables informed DIY maintenance, reduces repair costs, enhances understanding of vehicle systems, facilitates professional-level repairs.
Engine Systems:
Engine overhaul, fuel system, ignition system, lubrication system, exhaust system
Drivetrain Systems:
Transmission disassembly and assembly, drive chain maintenance
Electrical Systems:
Wiring diagrams, lighting, battery, charging system, starting system, ignition system
Chassis Systems:
Frame, suspension (front and rear), steering, brakes (front and rear), wheels, tires
Bodywork And Fairings:
Fairing removal and installation, body panel repair and maintenance
Suspension System:
Front telescopic forks (adjustable compression, rebound, and preload), rear monoshock suspension (adjustable preload, rebound, and compression)
Cooling System Coverage:
Radiator, cooling fan, coolant passages, thermostat
Fuel System Coverage:
Carburetor disassembly, cleaning, jetting, synchronization, fuel pump (if applicable), fuel tank and lines.
Maintenance Procedures:
Routine maintenance, tune-ups, fluid changes, filter replacements
Diagnostic Procedures:
Troubleshooting guidance for common issues, diagnostic charts
Repair Procedures:
Component removal and installation, overhaul procedures, adjustments
Technical Bulletins:
Information on specific technical aspects and potential issues
Engine Rebuild:
Detailed procedures for engine disassembly, inspection, assembly, and tuning.
Electrical Troubleshooting:
Step-by-step diagnostic guides for electrical faults, including wiring diagrams.
Suspension Adjustment:
Guidance on setting sag, damping, and preload for various riding conditions.
Electrical Component Replacement:
Instructions for replacing stator, regulator/rectifier, starter motor, lighting components.
Depth Of Coverage:
Comprehensive, covering basic maintenance to complete engine and transmission overhaul
Target Audience:
Professional motorcycle technicians and experienced DIY enthusiasts
Torque Specifications:
Provides precise torque values for critical fasteners throughout the motorcycle.
Special Tools:
Identifies and illustrates specific Yamaha special tools required for certain procedures.
Engine Type:
Liquid-cooled, 4-stroke, DOHC, 5-valve per cylinder, inline four-cylinder
Bore X Stroke:
65.5 mm x 44.5 mm
Horsepower Estimate:
Approximately 120-130 hp (at crankshaft, depending on year and specific tuning)
Torque Estimate:
Approximately 63-67 Nm (at crankshaft, depending on year)
Fuel Delivery:
Carbureted (Keihin CVKD36 carburetors on early models, likely updated with fuel injection on later models within this range, though this manual primarily covers carbureted iterations based on typical service manual scope for these years)
Carburetor Details:
Multi-stage jetting for optimized power delivery across the rev range.
Ignition Type:
Digital TCI (Transistor Controlled Ignition)
Oil Type:
Yamaha recommends specific motorcycle-grade oils (e.g., Yamalube 4-stroke motorcycle oil, SAE 10W-40 or 20W-40)
Cooling Method:
Liquid-cooled
Dashboard Features:
Analog tachometer, digital speedometer, odometer, trip meters, coolant temperature gauge, clock.
Rider Aids:
None (This generation predates modern electronic rider aids like traction control or ABS).
Connectivity Features:
Not applicable for this model year.
Oil Change Interval:
Every 4,000 km or 6 months, whichever comes first (refer to manual for specific recommendations)
Air Filter Cleaning:
Inspect every 4,000 km, clean or replace as needed
Spark Plug Replacement:
Every 12,000-16,000 km (refer to manual for exact type and gap)
Coolant Type:
High-quality ethylene glycol-based antifreeze mixed with distilled water (50/50 ratio recommended)
Chain Lube:
High-quality motorcycle chain lubricant
Fork Oil Type:
Yamaha's recommended fork oil viscosity or equivalent (e.g., 10W).
Common Wear Items:
Clutch wear, suspension seals, chain and sprockets, brake pads
Carburetor Sync:
Regular carburetor synchronization is crucial for optimal performance, especially on carbureted models.
Cam Chain Tensioner:
Potential wear or failure of the automatic cam chain tensioner, leading to rattling noises.
Essential Tools:
Torque wrench, metric socket and wrench set, specialized Yamaha tools (as indicated in manual)
