Mitsubishi Lancer Evo 5 1998 1999 Repair Service Manual

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The Mitsubishi Lancer Evolution V, also known as the Evo 5 (chassis code CP9A), produced between 1998 and 1999, represents a pinnacle of rally-bred performance engineering. This iconic model, a...

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UGS: 70556

Mots clés: 1998 1999 Car Cars Lancer Evo 5 Misc Mitsubishi

Variantes de produits

Description

The Mitsubishi Lancer Evolution V, also known as the Evo 5 (chassis code CP9A), produced between 1998 and 1999, represents a pinnacle of rally-bred performance engineering. This iconic model, a homologation special, distinguished itself with a wider body, aggressive styling, and enhanced aerodynamic capabilities. At its heart lies the potent 4G63T 2.0L DOHC MIVEC turbocharged inline-four engine, delivering formidable power and torque. The Evo 5's advanced Active Yaw Control (AYC) and Active Center Differential (ACD) systems, coupled with a robust chassis and performance-tuned suspension, provide exceptional handling and driver engagement, cementing its reputation as a driver-focused sports sedan with significant motorsport DNA. This comprehensive Workshop Repair Service Manual in English covers all Lancer Evolution V (Evo 5) models with the CP9A chassis. Spanning over 1000 pages, it details essential maintenance procedures, in-depth troubleshooting guides, critical technical specifications, and vital safety guidelines. The manual offers step-by-step instructions for servicing and repairing all major vehicle systems, including the 4G63T engine, 5-speed manual transmission, ACD and AYC systems, suspension, steering, brakes, and electrical components. It is an indispensable resource for owners, mechanics, and technicians seeking to maintain, diagnose, and repair their Lancer Evolution V, ensuring optimal performance and longevity.

🏷️ Basic Information

Identification

Make:

Mitsubishi

Model:

Lancer Evolution V (Evo 5)

Year:

1998-1999

Codes

Chassis Code:

👋 Introduction

Market Position

Market Position:

The Lancer Evolution V (Evo 5) was a homologation special built for rallying, positioned as a high-performance, driver-focused sports sedan with significant motorsport DNA.

Competitive Analysis

Competitors:

Subaru Impreza WRX STI, Ford Escort RS Cosworth, Toyota Celica GT-Four.

Key Features

Key Features:

Wider body, aggressive styling, advanced AYC and ACD systems, potent 4G63T engine, rally-bred chassis and suspension.

📋 Manual Details

Coverage Areas

Covered Models:

All Lancer Evolution V (Evo 5) models (CP9A chassis)

Page Count

Estimated Page Count:

Over 1000 pages (typical for comprehensive workshop manuals)

Manual Type

Manual Type:

Workshop Repair Service Manual

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine:

4G63T (2.0L DOHC MIVEC Turbocharged Inline-4) - including overhaul, diagnostics, performance tuning aspects

Engine Management:

ECU operation, sensor diagnostics, fuel injection, ignition system, emission control systems

Transmission:

5-speed Manual (Getrag 5-speed) - including rebuild, clutch system, drivetrain components, transfer case

All Wheel Drive:

ACD (Active Center Differential) & AYC (Active Yaw Control) systems - including operation, servicing, and troubleshooting

Suspension:

Front MacPherson struts, Multi-link rear suspension, dampers, springs, bushings, alignment specifications

Steering:

Power assisted rack and pinion, steering column, steering angle sensor

Brakes:

Front ventilated discs, Rear discs, ABS (Anti-lock Braking System), brake fluid specifications, bleeding procedures

Electrical System:

Wiring diagrams, charging system (alternator, battery), starting system, lighting, fuses, relays, ECUs

HVAC:

Heating, Ventilation, and Air Conditioning systems, refrigerant R134a

Bodywork:

Exterior panels, doors, bumpers, hood, trunk, interior trim, glass replacement

Procedures Included

Maintenance:

Scheduled maintenance intervals, oil changes, filter replacements, fluid checks, spark plug replacement

Troubleshooting:

Diagnostic trouble codes (DTCs), symptom-based troubleshooting guides, electrical system diagnostics

Repair:

Step-by-step repair instructions for all major systems, including component removal, disassembly, reassembly, and installation

Diagnostics:

Engine diagnostics, electrical system troubleshooting, mechanical system analysis, use of diagnostic tools

Specifications:

Torque specifications for all fasteners, engine timing, clearances, fluid capacities, electrical component resistance values

Technical Depth

Depth Of Coverage:

Comprehensive, covering basic maintenance to full engine and transmission rebuilds, including advanced diagnostic procedures and schematics.

📊 Manual Specifications

File Format

File Format:

Searchable PDF, allowing for quick navigation and keyword searches.

Print Quality

Print Quality:

High-resolution scans of original factory manual pages, ensuring clarity of text and diagrams.

Binding Type

Binding Type:

N/A (Digital Download - PDF)

Paper Type

Paper Type:

N/A (Digital Download - PDF)

⚙️ Engine Specifications

Primary Engine

Engine Code:

4G63T

Engine Type:

2.0L DOHC MIVEC Turbocharged Inline-4

Performance

Horsepower Ps:

280 PS (JDM spec, officially rated; often higher in reality)

Torque Nm:

370 Nm (JDM spec)

Fuel System

Fuel Injection:

Multi-point Electronic Fuel Injection (MPI)

Turbocharger:

Mitsubishi TD05HR-16G

Intercooler:

Front-mounted Air-to-Air Intercooler

Ignition System:

Electronic ignition with coil-on-plug or distributor-based system depending on specific market variant.

🔧 Transmission

Standard

Transmission Type:

5-speed Manual

Optional

Optional Transmission:

N/A (Manual transmission was standard for performance focus)

Features

Transmission Features:

Getrag 5-speed gearbox, heavy-duty clutch, synchronized gears.

📐 Dimensions

Exterior

Length Mm:

4350 mm

Width Mm:

1770 mm

Height Mm:

1415 mm

Wheelbase Mm:

2600 mm

Weights

Curb Weight Kg:

~1450 kg

🛡️ Safety Features

Ratings

Safety Ratings:

N/A (Vehicle Safety ratings as per modern standards were not prevalent for this era and type of vehicle.)

Active Features

Active Safety Features:

ABS (Anti-lock Braking System), AYC (Active Yaw Control), ACD (Active Center Differential), large performance brakes.

Passive Features

Passive Safety Features:

Reinforced chassis, driver and passenger airbags (standard on many markets), three-point seatbelts.

💡 Technology Features

Infotainment

Infotainment System:

Basic AM/FM/CD or cassette player, standard speaker system. Aftermarket upgrades common.

Driver Assistance

Driver Assistance:

ABS, AYC, ACD are advanced for their time in terms of vehicle dynamics control.

Connectivity

Connectivity:

N/A (No integrated Bluetooth or smartphone connectivity as standard).

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 5,000 km or 6 months (recommended for performance driving), 7,500 km or 12 months (standard).

Spark Plug Replacement:

Approx. 100,000 km (depending on type, e.g., platinum or iridium).

Timing Belt Replacement:

Every 90,000 km or 6 years (critical for the 4G63T engine).

Fluid Specifications

Engine Oil:

API SG or higher, SAE 10W-30 or 10W-40 (synthetic recommended for performance).

Transmission Fluid:

API GL-4 or GL-5 SAE 75W-90 (manual transmission).

Differential Fluid:

API GL-5 SAE 75W-90 (for front and rear differentials).

Coolant:

Mitsubishi Super Long Life Coolant (or equivalent ethylene glycol-based coolant with corrosion inhibitors), 50/50 mix with distilled water.

Brake Fluid:

DOT 3 or DOT 4.

Known Issues

Known Issues:

Potential for turbocharger wear, clutch wear under hard use, oil consumption in high-mileage engines, AYC pump failure, differential wear, exhaust manifold cracking.

📚 Vehicle History

Brand Heritage

Brand Heritage:

Mitsubishi has a long and successful history in motorsport, particularly in rallying with its Lancer platform, establishing a strong reputation for performance and durability.

Model Evolution

Evo V Evolution:

The Evo V was a significant evolution, featuring a wider body (often referred to as 'wide-body' or 'GD body') with flared fenders, larger intercooler, beefier suspension components, and enhanced AYC/ACD systems compared to the Evo IV. It aimed to improve aerodynamics and handling for competitive rallying and road use.

Production

Production Period:

1998-1999

Manufacturing Location:

Japan

🏆 Awards & Recognition

Recognitions

Awards And Recognitions:

Widely regarded as one of the most iconic and capable performance cars of its era, with numerous accolades in automotive press for its handling and rally-inspired performance. Featured heavily in motorsport championships.