Model:
Falcon (AU Series)
Alternate Model Designation:
Fairmont (AU Series)
Model Generations Covered:
AU Series (Mark I, Mark II, Mark III)
Production Years Covered:
1998, 1999, 2000, 2001, 2002
Vin Decoder Prefix Au Falcon:
N/A (VIN structure varies, specific decoder required)
Segment:
Large Family Sedan / Luxury Sedan (Fairmont variant)
Target Audience:
Owners, DIY enthusiasts, mechanics, restorers of 1998-2002 Ford AU Falcon and Fairmont models.
Key Competitors Era:
Holden Commodore (VT/VX), Toyota Avalon, Mitsubishi Magna, Nissan Maxima.
Content Richness:
Extremely detailed, covering all aspects of repair and maintenance.
Visual Aid Quality:
High Quality Photos, Illustrations, and Diagrams.
Usability:
Easy to use, printable for practical workshop application.
Primary Coverage:
Workshop Repair and Service
Secondary Coverage:
Maintenance, Diagnostics, Rebuild, Refurbishment, Restoration
Estimated Page Count:
Likely extensive, exceeding 1000 pages (based on typical workshop manuals of this era and scope).
Type:
Digital Workshop Repair Service Manual
Format:
PDF (Portable Document Format)
Powertrain:
Engine Mechanical, Lubrication System, Cooling System, Engine Control System, Fuel System, Exhaust System, Clutch, Manual Transaxle, Automatic Transaxle
Drivetrain Suspension Brakes:
Front Axle, Rear Axle, Front Suspension, Rear Suspension, Road Wheels & Tires, Brake System, Parking Brake System, Brake Control System
Steering Restraints:
Power Steering System, Steering System, Seat Belts, Supplemental Restraint System (SRS)
Body Comfort Electrical:
Body, Lock & Security System, Glasses, Window System & Mirrors, Roof, Exterior & Interior Trim, Instrumental Panel, Seats, Air Conditioner System, Wiring Diagrams, Starting & Charging System, Lighting System, Driver Information System, Wiper, Washer & Horn, Body Control System, LAN System, Audio Visual, Navigation & Telephone System, Auto Cruise Control System, Power Supply, Ground & Circuit Elements
Diagnostics Troubleshooting:
Comprehensive diagnostic and repair procedures for all systems.
Maintenance Routine:
All maintenance procedures.
Repair Rebuild:
Detailed repair and rebuild procedures for major components.
Refurbishment Restoration:
Guidance applicable to refurbishing and restoring the vehicle.
Depth:
Professional Technician and Mechanic Level - covers everything from basic maintenance to in-depth diagnostics and repair.
Searchability:
Likely searchable text within the PDF.
Printability:
Printable pages, allowing for hard copy reference.
Binding:
N/A (Digital Format - No physical binding)
Paper:
N/A (Digital Format - No physical paper)
Completeness Statement:
100% complete and intact, no missing/corrupt pages/sections.
Base Engine Common Au Falcon:
3.3L (3300cc) OHV V6 (Ecotec 'Vortec' derivative from GMH, branded as 'Duratec' by Ford Australia in some contexts, though this is more common on later models. The AU series commonly used the Barra family of inline-6 engines later in its life cycle. Early AU likely uses the Windsor V8 and potentially an earlier Ford inline-6. *Clarification needed based on specific engine code.*)
Optional Engines:
4.0L (3984cc) SOHC I6 (Barra 182, Barra 220), 5.0L (302 cu in / 4942cc) OHV V8 (Windsor - particularly early AU), 5.4L (330 cu in / 5408cc) SOHC V8 (Triton - later AU variants).
Horsepower Range Estimated:
Approximately 160-180kW for 4.0L I6, 175kW for 5.0L V8, 220kW for 4.0L I6 (Barra 220), 240kW for 5.4L V8.
Torque Range Estimated:
Approximately 300-350 Nm for 4.0L I6, 370-380 Nm for 5.0L V8, 370 Nm for Barra 182, 420 Nm for Barra 220, 470 Nm for 5.4L V8.
Fuel Delivery:
Electronic Fuel Injection (EFI) - Multi-point or Sequential depending on engine.
Fuel Type:
Unleaded Petrol (ULP)
Transmission Options:
4-speed Automatic, 5-speed Manual.
Transmission Options Premium:
5-speed automatic (e.g., 5R50W for V8s), 6-speed manual (less common for AU series).
Automatic Features:
Electronic control, often with 'Sport' or 'Economy' modes depending on variant.
Ancap Rating Era:
Pre-ANCAP star rating system for early models. Later models would have undergone testing under evolving standards.
ABS:
Available on higher trims or as an option.
Airbags:
Driver airbag standard. Passenger airbag optional or standard on Fairmont/higher trims.
Seatbelts:
Pre-tensioned front seatbelts.
Audio System:
Factory fitted AM/FM Radio Cassette Player or CD Player. Optional premium sound systems on Fairmont models. AUX input not standard.
Cruise Control:
Available as standard on higher trims or as an option on lower trims.
Bluetooth:
Not available as standard. Aftermarket solutions are common.
Navigation:
Rarely factory fitted, typically only on top-tier Fairmont Ghia or as a dealer-fitted accessory.
Oil Change Interval Typical:
10,000 km or 6 months (whichever comes first).
Major Service Interval Typical:
40,000 km or 24 months (includes spark plugs, filters etc.).
Engine Oil Specification Typical:
API SG/SH or ACEA A1/A2. Viscosity typically 5W-30, 10W-30, or 10W-40 depending on climate and engine. Consult manual for exact specification.
Coolant Specification:
Ethylene Glycol based coolant, typically a 50/50 mix with distilled water. Specific Ford specifications apply (e.g., Ford Premium Coolant).
Transmission Fluid Atf Automatic:
Mercon V or equivalent for later 5-speed autos. Mercon or Mercon II for 4-speed autos. Consult manual for specific type and capacity.
Common Rear Suspension Issue:
Cracking or failure of the Watts Linkage mounting points, particularly on heavy-duty variants or with spirited driving. Requires reinforcing or repair.
Common Body Paint Issue:
Clear coat peeling, especially on plastic bumpers and door handles, due to age and UV exposure.
Common Electrical Issue:
Intermittent issues with body control modules, door locks, or window regulators, especially with high mileage. Check wiring looms for damage.
Common Engine Wear Item:
Timing chain wear on some early Barra engines (though less prevalent than later generations). Spark plug replacement is crucial.
Ford Australia Legacy:
The AU Falcon represented a significant departure from previous Falcon generations, aiming for a more global aesthetic. It was a key model in Ford Australia's product line for a crucial period.
Mark I Introduction:
Launched in 1998, featuring a distinctive 'flattened egg' design language and significant platform changes for improved ride and handling.
Mark Ii Update:
Released in late 1999/early 2000, with styling revisions, improved interior and updated engine options (e.g., introduction of the more powerful Barra I6 engines).
Mark Iii Update:
Launched in late 2001/early 2002, featuring further styling refinements, updated features, and improved powertrain integration.
Manufacturing Location:
Broadmeadows, Victoria, Australia.
