Mazda PROTEGE 5 Full Service & Repair Manual 1998-2003

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🏷️ Basic Information Identification Make: Mazda Model: Protegé5 Years Covered: 1998, 1999, 2000, 2001, 2002, 2003 Codes Chassis Codes: BJ3P (FWD), BJ5W (FWD), BJ8W (AWD) Engine Codes: FP-DE (1.8L), FS-DE...

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Taper: Car

Distributeur:

UGS: 397714

Mots clés: 1998 1999 2000 2001 2002 2003 Car Cars Mazda Misc PROTEGE 5

Variantes de produits

Description

🏷️ Basic Information

Identification

Make:

Mazda

Model:

Protegé5

Years Covered:

1998, 1999, 2000, 2001, 2002, 2003

Codes

Chassis Codes:

BJ3P (FWD), BJ5W (FWD), BJ8W (AWD)

Engine Codes:

FP-DE (1.8L), FS-DE (2.0L), FS-ZE (2.0L MZR, JDM), ZM-DE (1.5L, JDM)

👋 Introduction

Market Position

Segment:

Compact Hatchback / Wagon

Target Audience:

Enthusiasts seeking to perform maintenance and repairs, professional mechanics

Competitive Analysis

Competitors:

Honda Civic Hatchback, Toyota Corolla Hatchback, Subaru Impreza Outback Sport

Key Features

Unique Selling Proposition:

Versatile practicality with sporty handling and a unique European-inspired design

Manual Value:

Essential for maintaining peak performance, longevity, and diagnosing issues accurately

📋 Manual Details

Coverage Areas

Manual Type:

Factory Service Repair Workshop Manual

Language:

English

Format:

Digital Download (PDF)

Completeness:

Comprehensive, covering all repairs and servicing

Page Count

Page Count:

Estimated 2000+ pages (typical for factory manuals of this era)

📖 Manual Coverage

Systems Covered

Powertrain:

Engine Mechanical (FP-DE, FS-DE), Engine Control Systems (ECU), Fuel System, Ignition System, Exhaust System, Transmission (Manual & Automatic), Drivetrain (FWD & AWD)

Chassis:

Suspension (Front & Rear), Steering System, Brake System (ABS)

Body And Interior:

Body Panels, Doors, Windows, Seats, HVAC System, Interior Trim

Electrical:

Wiring Diagrams, Lighting System, Instrumentation, Audio System, Power Accessories, SRS (Airbag) System

Procedures Included

Maintenance:

Scheduled Maintenance, Oil Changes, Filter Replacements, Fluid Checks and Replenishments

Diagnostics:

Troubleshooting Guides, Diagnostic Trouble Codes (DTCs), Component Testing Procedures

Repair:

Engine Overhaul, Transmission Rebuilds, Suspension Component Replacement, Brake System Repairs, Electrical Component Repair, Bodywork Repairs

Technical Data:

Torque Specifications, Clearances, Alignments, Specifications Tables

Technical Depth

Depth:

Full factory-level repair and diagnostic information, suitable for professional technicians and advanced DIY enthusiasts

📊 Manual Specifications

File Format

File Type:

Searchability:

Text-searchable PDF for quick information retrieval

Print Quality

Quality:

High-resolution scans of original factory documentation

Binding Type

Binding:

N/A (Digital Download)

Paper Type

Paper Type:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine 1 Displacement:

1.8 Liters (1839 cc)

Engine 1 Type:

DOHC 16-Valve Inline-4 (FP-DE)

Engine 1 Horsepower:

Approx. 120 hp @ 5500-6000 rpm

Engine 1 Torque:

Approx. 117 lb-ft @ 3800-4300 rpm

Optional Engine

Engine 2 Displacement:

2.0 Liters (1991 cc)

Engine 2 Type:

DOHC 16-Valve Inline-4 (FS-DE / FS-ZE)

Engine 2 Horsepower:

Approx. 130 hp @ 6000 rpm (FS-DE), 170 hp @ 7000 rpm (FS-ZE JDM)

Engine 2 Torque:

Approx. 135 lb-ft @ 4000 rpm (FS-DE), 144 lb-ft @ 5000 rpm (FS-ZE JDM)

Performance

Fuel Type:

Unleaded Gasoline

Fuel System

Induction:

Electronic Fuel Injection (EFI)

Emission Controls:

Catalytic Converter, EGR System

🔧 Transmission

Standard

Transmission Type 1:

5-Speed Manual

Optional

Transmission Type 2:

4-Speed Automatic

Features

Clutch Type:

Hydraulically Actuated Dry Single Plate (Manual)

Transmission Fluid Type:

Dexron III/Mercon (Automatic), GL-4 Gear Oil (Manual)

📐 Dimensions

Exterior

Length:

Approx. 168.7 inches (4285 mm)

Width:

Approx. 67.7 inches (1720 mm)

Height:

Approx. 59.1 inches (1500 mm)

Wheelbase:

Approx. 102.7 inches (2605 mm)

Cargo

Cargo Volume Hatchback:

Approx. 22.3 cu ft (rear seats up)

Weights

Curb Weight:

Approx. 2600-2900 lbs (1180-1315 kg), depending on configuration

Gross Vehicle Weight Rating:

Varies by model and configuration

🛡️ Safety Features

Ratings

NHTSA Front Crash Test:

4/5 Stars (Driver/Passenger) for early models

IIHS Side Impact:

Acceptable (for models equipped with side airbags)

Active Features

Available (Standard on higher trims/later years)

Traction Control:

Optional on some models

Passive Features

Airbags:

Frontal airbags standard, Side airbags optional

Seatbelts:

3-point front and rear seatbelts, pretensioners

💡 Technology Features

Infotainment

Audio System:

Factory AM/FM/CD player, optional premium audio

Climate Control:

Manual or automatic climate control depending on trim level

Driver Assistance

Cruise Control:

Available on higher trims

Connectivity

Power Windows Locks:

Standard on most trims, optional on base models

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 5,000 miles (8,000 km) or 6 months, whichever comes first

Air Filter Replacement:

Every 15,000 miles (24,000 km)

Spark Plug Replacement:

Every 30,000 miles (48,000 km) for standard plugs, longer for iridium

Fluid Specifications

Engine Oil Viscosity:

5W-30 (API SG/SH/SJ rated)

Coolant Type:

Mazda Genuine Long Life Coolant or equivalent (ethylene glycol-based)

Brake Fluid Type:

DOT 3

Known Issues

Engine Mounts:

Premature wear and cracking of engine and transmission mounts leading to vibration

Ignition Coils:

Failure of ignition coils can cause misfires and rough running

Wheel Bearings:

Front wheel bearing failure leading to humming or grinding noise

Rust:

Corrosion, particularly on rear wheel arches and rocker panels, in rust-belt regions

📚 Vehicle History

Brand Heritage

Mazda Philosophy:

Jinba Ittai (Horse and Rider as One) - emphasizing a connected driving experience

Model Evolution

Generation Bj:

Second generation Protegé (1998-2003), shared platform with Ford Focus and Mercury Cougar in some markets.

Protege5 Introduction:

Introduced for the 2002 model year in North America, offering a more upscale and practical wagon variant.

Production

Manufacturing Location:

Hofuf, Saudi Arabia (for some export markets); Japan (for JDM models)

Production End:

Discontinued after the 2003 model year, replaced by the Mazda3.

🏆 Awards & Recognition

Recognitions

Car And Driver 2003:

Car and Driver 10 Best Trucks and SUVs (for the Protegé5)

Kiplinger 2003:

Kiplinger's Personal Finance Best New Car Value Award

Ratings

Overall Perception:

Praised for its engaging handling, practical interior, and value for money.