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BMW E39 1998 Factory Service Repair Manual

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🏷️ Basic Information Identification Make: BMW Model: 5 Series Chassis Code: E39 Model Year: 1998 👋 Introduction Market Market Positioning: The BMW E39 5 Series was positioned as a premium...
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Mots clés: 1998 5 Series BMW Car Cars E39
BMW E39 1998 Factory Service Repair Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
5 Series
Chassis Code:
E39
Model Year:
1998
👋 Introduction
Market
Market Positioning:
The BMW E39 5 Series was positioned as a premium executive sedan and wagon, competing with vehicles like the Mercedes-Benz W210 E-Class, Audi A6 C5, and Lexus GS.
Competition
Competitive Analysis:
The E39 was lauded for its superior driving dynamics, sophisticated chassis, and luxurious interior, setting a benchmark in its class for driver engagement.
Key Features
Manual Value Proposition:
Provides unparalleled access to factory-level repair procedures, specifications, and diagnostic information, enabling accurate and efficient maintenance and repair for both professional technicians and dedicated DIY enthusiasts.
Vehicle Philosophy:
Embodies BMW's 'Ultimate Driving Machine' philosophy with a focus on balance, performance, and driver feedback.
📋 Manual Details
Coverage
Manual Type:
Factory Service Repair Manual
Language:
English
Format:
Digital (likely PDF)
Page Count:
Estimated 1500+ pages (typical for this era of BMW FSMs)
📖 Manual Coverage
Systems
Engine:
Detailed coverage of all E39 engine variants for 1998, including M52B28 (2.8L), M50B25 (2.5L - though less common in US 1998 E39s, often found in earlier E36), M62B35 (3.5L), and M62B44 (4.4L V8).
Transmission:
Comprehensive coverage for both manual (Getrag 5-speed and 6-speed for M models) and automatic (ZF 5HP18, 5HP19, 5HP24) transmissions.
Drivetrain:
Includes front suspension, rear suspension (including multi-link integral link), differential (open and limited slip options), driveshaft, and CV joints.
Brakes:
Detailed procedures for hydraulic system, ABS (Anti-lock Braking System), ASC+T (Automatic Stability Control), DSC (Dynamic Stability Control - depending on model), brake pad/rotor replacement, caliper service, and parking brake.
Steering:
Hydraulic power steering system diagnosis and repair, steering rack and column procedures.
Electrical:
Extensive coverage of the E39's complex electrical system, including wiring diagrams, diagnostic procedures for DME (Digital Motor Electronics), EWS (Electronic Immobilizer System), ABS/ASC control modules, instrument cluster, lighting, power accessories, and comfort electronics.
HVAC:
Diagnosis and repair of automatic climate control system (ECC), refrigerant handling, compressor service, blower motor, and flap actuators.
Body:
Exterior body panel removal and installation, door mechanisms, convertible top (if applicable to certain trims), glass, trim, bumpers, and collision repair information.
Interior:
Seat removal and adjustment, airbag system safety precautions and removal, interior trim panels, and dashboard components.
Procedures
Maintenance:
Oil change, filter replacement (oil, air, cabin), spark plug replacement, coolant flush, brake fluid flush, transmission fluid and filter service.
Troubleshooting:
Diagnostic procedures for common drivability issues, electrical faults, HVAC problems, and component failures. Includes symptom-based troubleshooting guides.
Repair:
Step-by-step instructions for component removal, disassembly, inspection, repair, and reassembly for virtually all vehicle systems.
Installation:
Procedures for installing replacement parts, accessories, and major component assemblies.
Diagnostics:
Detailed diagnostics for engine control units (DME), transmission control units (TCU), ABS/ASC/DSC modules, and other electronic control units (ECUs) using BMW's diagnostic protocols (e.g., DISplus or ISTA).
Technical Depth
Depth:
Comprehensive, covering everything from basic fluid changes and filter replacements to complete engine and transmission overhauls, electrical system diagnostics, and body repair.
📊 Manual Specifications
File
File Format Quality:
Typically high-resolution PDF with searchable text, clear diagrams, and printable pages. May include scanned original document quality.
Physical
Print Quality:
N/A (assuming digital format, but original BMW FSMs were high quality, with durable paper and clear printing).
Binding Type:
N/A (assuming digital format, but original BMW FSMs were typically bound for durability).
Paper Type:
N/A (assuming digital format, but original BMW FSMs used durable, high-quality paper).
Content Completeness
Completeness Level:
Factory Original (FO) quality, providing exhaustive coverage for all systems and repair procedures as intended by the manufacturer.
⚙️ Engine Specifications
Primary Engine
M52B28:
Inline 6-cylinder, DOHC, 24 valves. Displacement: 2793 cc (2.8L). Bore x Stroke: 84.0 mm x 84.0 mm. Compression Ratio: 10.2:1. Power: 190 hp @ 5300 rpm. Torque: 206 lb-ft @ 3950 rpm.
M62B35:
V8, DOHC, 32 valves. Displacement: 3498 cc (3.5L). Bore x Stroke: 84.0 mm x 78.9 mm. Compression Ratio: 10.0:1. Power: 240 hp @ 5700 rpm. Torque: 236 lb-ft @ 3800 rpm.
M62B44:
V8, DOHC, 32 valves. Displacement: 4398 cc (4.4L). Bore x Stroke: 94.0 mm x 79.5 mm. Compression Ratio: 10.0:1. Power: 282 hp @ 5400 rpm. Torque: 317 lb-ft @ 3600 rpm.
Fuel System
Injection Type:
Sequential multi-point fuel injection (SMPI).
Cooling
System:
Pressurized, closed-loop coolant system with electric fan and viscous coupling fan (depending on model/region).
Ignition
System:
Distributorless ignition system (DIS) with coil-on-plug or coil-near-plug depending on engine variant.
🔧 Transmission
Standard
Manual Gearbox:
Getrag 5-speed manual transmission (e.g., GS5-39DZ) for 6-cylinder models. Getrag 6-speed manual (e.g., HGD 260) potentially for later models or specific performance variants.
Optional
Automatic Gearbox:
ZF 5-speed automatic transmission (e.g., 5HP18 for 2.8L, 5HP19 for 2.5L, 5HP24 for 3.5L/4.4L V8). Features Steptronic manual shifting mode.
Features
Clutch:
Hydraulically operated single dry plate clutch for manual transmissions.
Fluid Spec
Manual Gearbox Oil:
BMW Manual Gearbox Oil SAF-XO or equivalent (e.g., Pentosin MTF.2, Liqui Moly Top Tec MTF 5100).
Automatic Gearbox Fluid:
ZF Lifeguardfluid 5 (LF-5) or equivalent Dexron III/Mercon specification (though specific ZF fluid is recommended for optimal performance and longevity).
📐 Dimensions
Exterior
Length:
Approximately 4,819 mm (189.7 in)
Width:
Approximately 1,798 mm (70.8 in)
Height:
Approximately 1,435 mm (56.5 in)
Wheelbase:
Approximately 2,830 mm (111.4 in)
Weights
Curb Weight:
Varies by engine and options, typically starting around 1,540 kg (3,395 lbs) for 6-cylinder models and up to 1,780 kg (3,924 lbs) for V8 models.
Gross Vehicle Weight Rating:
Typically around 2,100 kg to 2,250 kg, depending on configuration.
Cargo
Trunk Volume:
Approximately 520 liters (18.4 cu ft) for sedan.
🛡️ Safety Features
Ratings
NHTSA Front Impact:
4/5 stars (driver/passenger) for 1998 models (US data may vary by testing year).
IIHS Side Impact:
Good (for models tested by IIHS during that era).
Active Features
Traction Control:
ASC+T (Automatic Stability Control and Traction) standard on many models, optional DSC (Dynamic Stability Control) on higher trims or later production years.
Braking Assistance:
ABS (Anti-lock Braking System) standard. EBD (Electronic Brake-force Distribution) integrated with ABS.
Passive Features
Airbags:
Frontal airbags for driver and passenger, optional side-impact airbags (SIPS) integrated into the seat backs or B-pillars.
Seatbelts:
3-point inertia-reel seatbelts with pre-tensioners and force limiters for front occupants. Rear seatbelts.
Chassis Design:
Reinforced safety cell, crumple zones front and rear, energy-absorbing steering column.
💡 Technology Features
Infotainment
Head Unit:
Business CD, Professional CD/RDS, or Navigation Professional systems. Early models may have cassette players.
Speaker System:
Standard 6-speaker system, optional Hi-Fi (10 speakers), or Harman Kardon premium sound system.
Driver Assistance
Cruise Control:
Standard cruise control system. Some models may feature Adaptive Cruise Control (ACC) – less common on 1998 models.
Parking Assistance:
Optional rear parking sensors (Park Distance Control - PDC) available on some models.
Connectivity
Telephone:
Optional integrated Bluetooth or analog cellular phone preparation.
Features
Headlights:
Halogen H7 headlights. Optional Xenon headlights with automatic leveling and headlamp washers on higher trims or later production.
Rain Sensor:
Optional automatic rain-sensing wipers.
🔧 Maintenance
Service Intervals
Oil Change:
BMW Condition Based Service (CBS) system, typically recommending oil service every 10,000-15,000 miles or based on driving conditions. Consult manual for specific interval for 1998 models.
Spark Plugs:
Recommended replacement every 60,000-100,000 miles, depending on plug type (e.g., standard copper, platinum, or long-life iridium/platinum). Consult manual for exact specification.
Brake Fluid Flush:
Recommended every 2 years, regardless of mileage, due to hygroscopic nature of brake fluid.
Coolant Flush:
Recommended every 2-4 years or based on BMW's specified coolant life (e.g., BMW blue coolant).
Fluid Specifications
Engine Oil:
BMW Longlife-01 (LL-01) or Longlife-98 (LL-98) compliant oils. Viscosity typically 5W-30, 5W-40, or 10W-40 depending on climate and specific engine variant. Check manual for exact specs.
Coolant:
BMW Blue Antifreeze/Coolant (G48 ethylene glycol based) mixed at 50/50 with distilled water.
Power Steering Fluid:
Pentosin CHF 11S or ZF Lenkgetriebeoel (for certain variants) or a compatible hydraulic fluid. Do NOT use ATF.
Known Issues
Cooling System:
Plastic cooling system components (expansion tank, water pump, thermostat housing) are prone to cracking over time. Expansion tank leaks are very common.
Oil Leaks:
Valve cover gaskets, oil pan gaskets, and O-ring seals on the oil filter housing are common sources of oil leaks.
Suspension:
Wear in control arm bushings (especially front lower), sway bar links, and rear subframe bushings can lead to 'clunking' noises and degraded handling.
Electrical Gremlins:
Water ingress into the LCM (Light Control Module) can cause headlight issues. Pixelated LCD displays in the instrument cluster are a common failure.
ABS Asc Sensors:
ABS/ASC wheel speed sensors can fail, triggering warning lights on the dashboard.
📚 Vehicle History
Brand Heritage
Bmw Legacy:
BMW has a long history of producing luxury and performance vehicles, with a strong reputation for engineering excellence and driving dynamics, dating back to the early 20th century.
Model Evolution
E39 Introduction:
The E39 generation of the 5 Series was introduced in 1995 (as a 1996 model year in Europe) and replaced the E34. It marked a significant evolution in styling, technology, and chassis design.
E39 Facelift:
The E39 received a significant facelift (LCI - Life Cycle Impulse) in September 2000, introducing updated styling, new engines, and improved technology. The 1998 model is part of the pre-facelift range.
Production
Production Years:
E39 production ran from 1995 to 2003.
Manufacturing Locations:
Primarily manufactured at BMW's Dingolfing plant in Germany, with some assembly also occurring in other global locations.
Sales
Market Success:
The E39 was a highly successful model for BMW, known for its blend of luxury, performance, and reliability, contributing significantly to BMW's market share in the executive segment.
🏆 Awards & Recognition
Recognitions
Car And Driver Best:
Car and Driver magazine's '10Best' list multiple times for its generation (though specific year for 1998 might vary).
Ratings
Jd Power:
Consistently received high ratings in initial quality and dependability studies from J.D. Power and Associates during its production run.
Certifications
Automotive Engineering:
Recognized for its innovative chassis design, weight distribution, and handling characteristics by automotive engineering publications.
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