Engine Mechanical:
Diagnosis, repair, overhaul, torque specifications, timing, emissions control components for V8 and Inline-6 engines.
Fuel System:
Fuel pump, injectors, fuel filter, fuel pressure testing, evaporative emission control (EVAP).
Cooling System:
Radiator, water pump, thermostat, heater core, coolant specifications, pressure testing.
Ignition System:
Spark plugs, ignition coils, distributor (if applicable), timing adjustments, diagnostic procedures.
Exhaust System:
Catalytic converter, mufflers, pipes, exhaust manifold, gasket replacement.
Transmission Manual:
Clutch operation, gearbox overhaul, fluid specifications, shift linkage adjustment.
Transmission Automatic:
Fluid type and capacity, torque converter, transmission control modules (TCM), diagnostic trouble codes (DTCs), rebuild procedures.
Drivetrain:
Driveshaft, U-joints, transfer case (4WD models), rear axle, front axle (4WD models), differential service, axle ratios.
Suspension Front:
Upper and lower control arms, ball joints, tie rods, springs, shock absorbers, steering knuckle, alignment specifications.
Suspension Rear:
Leaf springs, shock absorbers, bushings, control arms (if applicable), axle housing.
Steering System:
Power steering pump, steering gear, tie rods, steering column, steering wheel replacement, alignment.
Brake System Front:
Disc brake rotors, calipers, brake pads, hydraulic lines, ABS components.
Brake System Rear:
Drum brakes (likely on K2500 rear), wheel cylinders, brake shoes, parking brake system.
Wheels Tires:
Tire pressure, rotation, sizing, wheel mounting, lug nut torque.
Electrical System Charging:
Alternator, battery, charging system diagnostics, voltage regulation.
Electrical System Starting:
Starter motor, solenoid, ignition switch, battery testing.
Lighting System:
Headlights, taillights, interior lights, bulb replacement, wiring.
Instrument Panel:
Gauges, warning lights, indicator functions, cluster repair.
Body Electrical:
Power windows, power locks, mirrors, horn, wipers, wash system.
HVAC System:
Heating, ventilation, air conditioning (A/C) system components, refrigerant, compressor, blower motor, cabin air filter.
Chassis Electrical:
Trailer wiring, towing connectors, control modules.
Safety Restraint System:
Airbag system diagnostics, seatbelt mechanisms.
Body Panels:
Door removal/installation, hood, tailgate, fenders, bumper repair/replacement.
Interior Trim:
Seat removal, dashboard disassembly, interior paneling.
Glass Seals:
Windshield, side glass, rear glass replacement, seal maintenance.
Wiring Diagrams:
Comprehensive electrical schematics for all vehicle systems.
Routine Maintenance:
Oil changes, filter replacements, fluid checks and top-offs, tire rotations, brake inspections.
Troubleshooting:
Diagnostic flowcharts, symptom-based repairs, common problems and solutions.
Component Replacement:
Step-by-step guides for replacing individual parts like alternators, starters, water pumps, brake pads, etc.
Major Repairs:
Engine rebuild procedures, transmission overhaul, suspension component replacement, steering gear service.
Diagnostics:
On-Board Diagnostics (OBD-I and early OBD-II) procedures, scan tool usage, sensor testing.
Specifications Data:
Torque values, fluid capacities, clearances, pressure specifications, electrical resistance values.
Depth Level:
Factory-level technical information for complete vehicle service and repair.
Detail Level:
Includes detailed diagrams, exploded views, step-by-step instructions, and diagnostic flowcharts.
Oil Change Interval:
Typically every 3,000-5,000 miles or 6 months, depending on driving conditions and oil type (consult manual for specific recommendations).
Transmission Fluid Change:
Every 30,000-50,000 miles for automatic transmissions, or as specified by GM. Manual transmission fluid replacement intervals are also provided.
Coolant Change:
Every 30,000-50,000 miles or 2-3 years for traditional coolant. Dex-Cool type coolants have longer intervals if applicable.
Engine Oil Viscosity:
Commonly 5W-30 or 10W-30 for gasoline engines, consult manual for specific engine and temperature ranges. Diesel engines may require specific diesel-rated oils (e.g., 15W-40).
Automatic Transmission Fluid:
Dexron-III (or equivalent) is typically specified.
Coolant Type:
Ethylene Glycol based coolant, typically green in color. Check manual for specific GM color or type if Dex-Cool was introduced later in the model year.
Brake Fluid Type:
DOT 3 brake fluid.
Common Problems:
Common issues for this era truck can include intake manifold gasket leaks (Vortec engines), head gasket issues on some V8s, transmission cooler line leaks, ABS sensor failures, and rust on body panels, especially in certain climates. Diesel models may experience injector pump issues or glow plug problems.