Mazda 626 Station Wagon 1998 Repair Service Manual

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🏷️ Basic Information Identification Make: Mazda Model: 626 Body Style: Station Wagon Year: 1998 Codes Chassis Code: GF (Wagon/Hatchback), GW (Sedan/Wagon - specific to this generation's wagon) Engine Code Common:...

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Taper: Car

Distributeur:

UGS: 57481

Mots clés: 1998 626 Station Wagon Car Cars Mazda Misc

Variantes de produits

Description

🏷️ Basic Information

Identification

Make:

Mazda

Model:

Body Style:

Station Wagon

Year:

Codes

Chassis Code:

GF (Wagon/Hatchback), GW (Sedan/Wagon - specific to this generation's wagon)

Engine Code Common:

FS (2.0L I4 DOHC), KF (2.5L V6 DOHC)

👋 Introduction

Market Position

Segment:

Mid-size station wagon, family vehicle.

Target Audience:

Families, individuals needing cargo space and reliability.

Competitive Analysis

Key Competitors 1998:

Toyota Camry Wagon, Honda Accord Wagon, Subaru Outback, Ford Taurus Wagon, Chevrolet Lumina Wagon.

Key Features

Versatility:

Spacious cargo area, flexible seating configurations, practical for everyday use.

Reliability:

Mazda's reputation for building durable and dependable vehicles.

Driving Dynamics:

Known for engaging handling and a comfortable ride, often a Mazda hallmark.

📋 Manual Details

Coverage Areas

Manual Type:

Repair Service Manual

Language:

English

Format:

PDF Download

Page Count

Estimated Pages:

1500+

📖 Manual Coverage

Systems Covered

Engine:

Complete engine overhaul, diagnosis, timing belt replacement, fuel injection, ignition system, cooling system, lubrication system, emission control systems.

Transmission:

Automatic and Manual transmission repair, diagnosis, fluid service, seal replacement, component disassembly and reassembly.

Drivetrain:

Front-wheel drive (FWD) and All-wheel drive (AWD) system repair, CV joints, driveshafts, differentials.

Suspension:

Front and rear suspension components, shock absorbers, struts, control arms, ball joints, bushings, alignment procedures.

Brakes:

Disc and drum brake systems, hydraulic components, ABS (Anti-lock Braking System) diagnosis and repair, brake pad and rotor replacement, caliper service.

Steering:

Power steering system diagnosis and repair, steering rack, tie rods, steering column.

Electrical:

Full wiring diagrams, lighting systems, battery, charging system (alternator), starting system, fuses, relays, power windows, mirrors, HVAC controls, instrument cluster, ECU diagnosis.

Body:

Body panel removal and installation, door mechanisms, glass replacement, interior trim, body repair techniques, rust prevention, corrosion control.

HVAC:

Air conditioning system recharge, compressor, condenser, evaporator, heater core, blower motor, climate control unit diagnosis.

Procedures Included

Maintenance:

Oil changes, filter replacements, fluid top-offs, spark plug replacement, tune-ups, belt inspections and replacements, brake fluid flush, coolant flush.

Troubleshooting:

Diagnostic flowcharts for common problems, fault code interpretation, symptom-based troubleshooting.

Repair:

Step-by-step repair instructions for all major and minor components, including detailed torque specifications and special tool requirements.

Diagnostics:

Engine control module (ECM) diagnostics, sensor testing, actuator testing, OBD-II (On-Board Diagnostics II) information.

Technical Depth

Depth Level:

Comprehensive: From basic maintenance to full engine and transmission rebuilds, including electrical schematics and diagnostic procedures.

📊 Manual Specifications

File Format

File Type:

Searchable:

Yes (typically, depends on OCR quality of original)

Print Quality

Quality:

High Resolution (suitable for printing detailed diagrams and text)

Binding Type

Format For Use:

Downloadable PDF for digital access or printing of specific sections.

Paper Type

Original Format Reference:

Original manufacturer documentation likely printed on durable, high-quality paper.

⚙️ Engine Specifications

Primary Engine

Engine Type Common:

Inline 4-Cylinder DOHC

Engine Displacement Common:

2.0 Liters (1998 cc)

Engine Code Specific Common:

FS-DE

Performance

Horsepower Approx 2.0L:

118-130 hp @ 5500-6000 rpm (market dependent)

Torque Approx 2.0L:

128-135 lb-ft @ 3500-4500 rpm (market dependent)

Engine Variants Available:

2.0L I4, 2.5L V6 (KF-ZE)

Fuel System

Fuel Delivery:

Electronic Fuel Injection (EFI), MPI (Multi-Point Injection)

Fuel Type:

Unleaded Gasoline

Engine Management

ECU Type:

Mazda Electronic Control Unit (ECU) with OBD-II diagnostics.

🔧 Transmission

Standard

Transmission Type Common:

5-speed Manual

Optional

Transmission Type Optional:

4-speed Automatic

Features

AWD Availability:

All-Wheel Drive (AWD) available on some trims/markets, often with V6 engines.

Fluid Specifications

Manual Transmission Fluid:

API GL-4, SAE 75W-90 Gear Oil (check manual for exact spec)

Automatic Transmission Fluid:

Mazda ATF JWS3309 / Dexron III equivalent (check manual for exact spec)

📐 Dimensions

Exterior

Length Approx:

4670 mm (183.9 in)

Width Approx:

1755 mm (69.1 in)

Height Approx:

1465 mm (57.7 in) (may vary with roof rails)

Wheelbase Approx:

2615 mm (103.0 in)

Cargo

Cargo Volume Seats Up Approx:

Approx. 36-38 cubic feet (varies by configuration and region)

Cargo Volume Seats Down Approx:

Approx. 65-70 cubic feet (varies by configuration and region)

Weights

Curb Weight Approx:

1300-1450 kg (2866-3197 lbs) (varies by engine and drivetrain)

Tires Wheels

Standard Tire Size:

195/65R15 or 205/60R15 (market dependent)

Wheel Bolt Pattern:

5x114.3 mm (5x4.5 inches)

Center Bore Approx:

67.1 mm

🛡️ Safety Features

Ratings

NHTSA Front Impact Driver:

4-star (for sedans of similar era, wagon specifics may differ)

NHTSA Front Impact Passenger:

4-star (for sedans of similar era, wagon specifics may differ)

Active Features

Available (standard on some trims, optional on others)

Traction Control:

Rarely available for this model year.

Passive Features

Airbags:

Driver and front passenger airbags standard.

Seatbelts:

Three-point seatbelts for all occupants, pretensioners for front seats.

💡 Technology Features

Infotainment

Head Unit:

Factory AM/FM/Cassette stereo, optional CD player. Aftermarket head unit integration is common.

Speakers:

Typically 4-6 speakers depending on trim level.

Driver Assistance

Cruise Control:

Available on most trims.

As mentioned in safety, Anti-lock Braking System availability.

Connectivity

Aux Input:

Not standard; requires aftermarket adapter or head unit.

Bluetooth:

Not available from factory.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 7,500-10,000 miles or 6-12 months (synthetic oil recommended).

Air Filter Replacement:

Every 15,000-30,000 miles or as needed based on driving conditions.

Spark Plug Replacement:

Approx. 60,000-100,000 miles (iridium plugs last longer).

Timing Belt Replacement:

Every 60,000-90,000 miles or 5-7 years for the 2.0L FS-DE engine (CRITICAL MAINTENANCE).

Fluid Specifications

Engine Oil Capacity 2.0L:

Approx. 4.3 Liters (4.5 US Quarts) with filter (check manual).

Engine Oil Viscosity Common:

5W-30 or 10W-30 (refer to manual based on ambient temperature).

Coolant Type:

Ethylene Glycol-based coolant, typically a green or yellow silicate-free type (check manual for Mazda specific).

Known Issues

Common Problem 1:

Timing belt failure (if not replaced on schedule) leading to catastrophic engine damage.

Common Problem 2:

Worn front suspension components (bushings, ball joints, tie rods) leading to noise and poor handling.

Common Problem 3:

Rear wheel hub bearing failure.

Common Problem 4:

Automatic transmission internal wear or solenoid issues, especially with higher mileage.

Common Problem 5:

EGR (Exhaust Gas Recirculation) valve clogging leading to rough idle or stalling.

📚 Vehicle History

Brand Heritage

Mazda Philosophy:

Jinba Ittai (Horse and Rider as One) - focus on driver engagement and connection to the road.

Model Evolution

Generation:

Fifth Generation Mazda 626 (GE/GW platform, 1991-1997, with this manual covering the later GW facelift/update, approximately 1997-2002 depending on market).

Gw Facelift:

The GW designation specifically refers to the wagon and updated sedan introduced around 1997, building upon the GE platform.

Production

Manufacturing Locations:

Primarily Japan (Hiroshima Plant), potentially other global facilities depending on market.

Production Years For Gw:

Approximately 1997-2002 (market dependent).

🏆 Awards & Recognition

Recognitions

Car And Driver Award:

While specific awards for the '98 wagon are scarce, the Mazda 626 platform generally received positive reviews for its value and driving characteristics in the mid-90s.

Ratings

Jd Power Reliability Reputation:

Mazda generally scored well in reliability surveys during this period, though specific model years can have variations.