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Suzuki GSF1200SAW 1998 Service Repair Manual

$16.99
$16.99
The 1998 Suzuki GSF1200SAW, a prominent member of the Bandit series, is celebrated for its potent 1157cc air/oil-cooled inline-four engine, delivering substantial torque and performance. This model, often recognized as...
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Taper: Motorcycle
Distributeur:
Suzuki
UGS: 89421
Mots clés: 1998 GSF1200SAW Misc Motorcycle Motorcycles Suzuki
Suzuki GSF1200SAW 1998 Service Repair Manual
The 1998 Suzuki GSF1200SAW, a prominent member of the Bandit series, is celebrated for its potent 1157cc air/oil-cooled inline-four engine, delivering substantial torque and performance. This model, often recognized as a naked sportbike, offers a blend of power suitable for spirited riding and long-distance touring. Its robust engineering and focus on accessible maintenance have cemented its reputation among riders seeking a capable and engaging motorcycle. The GSF1200SAW is a testament to Suzuki's commitment to producing reliable and performance-oriented machines. This comprehensive Service and Repair Manual provides detailed guidance for the 1998 Suzuki GSF1200SAW. It covers essential maintenance procedures, in-depth troubleshooting, diagnostic techniques, and component-level repair instructions for all major systems, including the engine, fuel, ignition, transmission, brakes, suspension, and electrical systems. Technical specifications, torque values, and fluid recommendations are also included. This manual is an indispensable resource for owners and technicians aiming to maintain, service, and repair the GSF1200SAW effectively, ensuring its optimal performance and longevity.
🏷️ Basic Information
Identification
Make:
Suzuki
Model:
GSF1200SAW
Year:
1998
Codes
Model Code:
GSF1200SAW
Engine Code Suffix:
W
👋 Introduction
Market Position
Category:
Sportbike / Naked Bike
Target Audience:
Owners and technicians seeking to maintain, repair, or restore the Suzuki GSF1200SAW Bandit
Competitive Analysis
Key Competitors 1998:
Yamaha FZS600 Fazer, Honda CB1000R (though CB1000R is later), Kawasaki ZRX1100
Key Features
Vehicle Identity:
The GSF1200SAW represents Suzuki's powerful and torquey Bandit model, known for its strong performance and relatively accessible maintenance.
Manual Value Proposition:
Provides essential, in-depth technical guidance to keep the GSF1200SAW running optimally, reducing reliance on costly dealership services.
📋 Manual Details
Coverage Areas
Primary Coverage:
Comprehensive service and repair for the 1998 Suzuki GSF1200SAW
Additional Coverage:
Includes maintenance, troubleshooting, diagnostics, and component-level repair
Page Count
Estimated Page Count:
High (typically 500+ pages for this class of motorcycle manual)
Manual Type
Type:
Service and Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
Detailed disassembly, assembly, inspection, and repair of the 1157cc air/oil-cooled inline-four engine
Fuel System:
Carburetor tuning, cleaning, rebuilding, fuel tank, fuel pump, and fuel lines
Ignition System:
Ignition timing, spark plugs, coils, CDI unit, wiring diagrams
Transmission:
Clutch operation, gearbox disassembly, assembly, lubrication, and adjustment
Cooling System:
Oil cooler inspection and maintenance
Exhaust System:
Muffler and pipe inspection and replacement
Chassis:
Frame inspection, steering head bearing maintenance
Suspension:
Front fork disassembly, inspection, seal replacement, rear shock absorber adjustment and replacement
Brakes:
Front and rear brake caliper overhaul, master cylinder service, pad replacement, fluid flush, and bleeding procedures
Wheels And Tires:
Wheel bearing maintenance, tire pressure recommendations, tire replacement
Electrical System:
Wiring diagrams, lighting, starter system, charging system (alternator, regulator/rectifier), battery maintenance
Bodywork And Fittings:
Fairing removal and installation, seat, fuel tank, fenders, instrumentation
Procedures Included
Maintenance:
Regular scheduled maintenance, oil changes, filter replacements, spark plug replacement, chain adjustment, lubrication
Troubleshooting:
Diagnostic flowcharts for common problems, symptom-based issue resolution
Repair:
Step-by-step instructions for component disassembly, repair, and reassembly
Diagnostics:
Testing procedures for electrical components, fuel system checks, engine performance analysis
Adjustments:
Carburetor synchronization, valve clearance adjustment, clutch and throttle cable adjustment
Specifications:
Torque specifications, clearances, fluid capacities, electrical tolerances
Technical Depth
Depth:
Comprehensive: Covers everything from basic fluid changes to complete engine and transmission rebuilds, including electrical system diagnostics.
Diagnostics Level:
Advanced: Includes troubleshooting guides for complex issues, electrical system analysis using multimeter readings, and component testing procedures.
Repair Level:
In-depth: Detailed illustrations and instructions for component disassembly, overhaul, and reassembly with precise specifications.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely searchable text for quick information retrieval
Print Quality:
Optimized for digital viewing, typically printable at high resolution
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air/Oil-cooled, 4-stroke, DOHC, inline-four
Displacement:
1157 cc
Bore X Stroke:
79.0 mm x 58.0 mm
Compression Ratio:
9.5:1
Performance
Horsepower Est:
Approx. 98-100 hp (at crankshaft)
Torque Est:
Approx. 79-82 lb-ft (at crankshaft)
Fuel System
Carburetion:
Mikuni BST40 x 4 (Constant Velocity carburetors)
Fuel Capacity:
22.0 Liters (5.8 US gal)
Fuel Type:
Unleaded gasoline
🔧 Transmission
Standard
Transmission Type:
Constant Mesh 5-speed
Clutch Type:
Wet multi-plate
Final Drive:
O-ring sealed chain
Features
Gear Ratios:
Detailed ratios available within the manual (e.g., 1st: 2.41, 2nd: 1.68, 3rd: 1.32, 4th: 1.13, 5th: 0.96)
Transmission Fluid:
Refer to manual for specific type and capacity (typically API GL-4 or GL-5 gear oil, or specialized motorcycle gearbox oil)
📐 Dimensions
Exterior
Overall Length:
Approx. 2,170 mm (85.4 in)
Overall Width:
Approx. 790 mm (31.1 in)
Overall Height:
Approx. 1,240 mm (48.8 in)
Weights
Dry Weight:
Approx. 217 kg (478 lbs)
Wet Weight Est:
Approx. 235 kg (518 lbs)
Wheelbase:
Approx. 1,465 mm (57.7 in)
🛡️ Safety Features
Ratings
Safety Certification:
Not applicable (Motorcycle)
Active Features
Braking System:
Dual 310mm discs with 4-piston calipers (front), Single 240mm disc with 2-piston caliper (rear)
Suspension Features:
Adjustable front forks and rear shock absorber for optimized handling and stability
Passive Features
Lighting:
Halogen headlight, LED taillight, turn signals
💡 Technology Features
Infotainment
Features:
Basic analog instrumentation: speedometer, tachometer, fuel gauge, odometer, trip meter, indicator lights.
Driver Assistance
Features:
None (Traditional motorcycle design)
Connectivity
Features:
None (Traditional motorcycle design)
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000-4,000 miles or 6 months (refer to manual for exact)
Filter Change Interval:
With every oil change
Valve Clearance Interval:
Every 12,000-16,000 miles (critical adjustment)
Spark Plug Replacement:
Every 8,000-12,000 miles (check condition regularly)
Fluid Specifications
Engine Oil Type:
Suzuki recommends specific API SG, SF, or SH, JASO MA specification, SAE 10W-40 or 20W-50 motorcycle oil. Check manual for precise grade.
Engine Oil Capacity:
Approx. 3.5 - 3.8 Liters (with filter change)
Brake Fluid Type:
DOT 4
Coolant Type:
N/A (Air/Oil-Cooled)
Known Issues
Common Wear Item 1:
Clutch wear (especially with aggressive riding), clutch slave cylinder leaks.
Common Wear Item 2:
Cam chain noise/tensioner issues over time, requiring replacement.
Common Wear Item 3:
Carburetor synchronization can drift, leading to rough idling or poor performance.
Common Wear Item 4:
Front fork seals are a common wear item, susceptible to leaks.
📚 Vehicle History
Brand Heritage
Manufacturer:
Suzuki Motor Corporation, Japan
Model Evolution
Gsf Series Origin:
The GSF Bandit series began in the late 1980s, evolving into a popular range of large-displacement sportbikes known for their torque and versatility.
Gsf1200 Introduction:
The 1200cc variant was introduced to offer significantly more power and torque, catering to riders seeking effortless cruising and strong acceleration.
Production
Production Period:
The GSF1200 was produced from 1996 to 2005, with various updates and regional variations.
Variant Identification:
The 'W' in GSF1200SAW typically indicates the model year, corresponding to 1998. The 'S' likely denotes the faired version (S-model).
🏆 Awards & Recognition
Recognitions
Market Reputation:
The GSF1200 Bandit series consistently received praise for its potent engine, comfortable riding position, and excellent value for money, earning a strong following among sport touring and naked bike enthusiasts.
Ratings
Performance Reviews:
Motorcycle publications of the era often highlighted its muscular torque delivery and capability for both spirited riding and long-distance touring.
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