Isuzu KB 320 V6 double cab (1998 to 2002) Workshop Manual

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🏷️ Basic Information Identification Make: Isuzu Model: KB 320 V6 double cab Generation: Third Generation (TF) Production Years Covered: 1998-2002 Codes Engine Code: 320 V6 (likely a variant of the...

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Taper: Pickup Truck

Distributeur:

UGS: 323980

Mots clés: 1998 1999 2000 2001 2002 Cars Isuzu KB KB 320 V6 double cab Pickup Truck

Variantes de produits

Description

🏷️ Basic Information

Identification

Make:

Isuzu

Model:

KB 320 V6 double cab

Generation:

Third Generation (TF)

Production Years Covered:

1998-2002

Codes

Engine Code:

320 V6 (likely a variant of the Isuzu 6VD1)

👋 Introduction

Market Position

Target Audience:

Isuzu KB 320 V6 double cab owners, mechanics, and enthusiasts

Utility:

Essential for ordering parts and performing repairs

Competitive Analysis

Value Proposition:

Provides comprehensive, factory-level repair information for a specific, popular variant

Key Features

Accessibility:

Instant download, digital format for easy access

Detail Level:

Includes detailed diagrams, part information, and specifications

📋 Manual Details

Coverage Areas

Primary Regions Covered:

South Africa (SA) specification equivalent

Page Count

Total Pages:

Manual Type

Type:

Workshop Manual / Service Repair Manual

Language

Language:

English

Format

Format:

PDF (Digital Adobe PDF)

📖 Manual Coverage

Systems Covered

Engine:

Complete engine overhaul, diagnosis, and repair

Transmission:

Service and repair procedures for automatic and manual transmissions

Drivetrain:

Front-wheel drive (FWD) and 4x4 systems, differentials, drive axles

Suspension:

Front and rear suspension components, diagnosis, and replacement

Brakes:

Brake system diagnostics, repair, ABS systems

Steering:

Power steering system, steering column, and linkage

Electrical:

Complete electrical system wiring diagrams, component testing, ECU diagnostics

Cooling System:

Radiator, cooling fan, thermostat, water pump

Fuel System:

Fuel pump, injectors, fuel lines, fuel tank

Exhaust System:

Catalytic converter, mufflers, exhaust manifolds

HVAC:

Heating, Ventilation, and Air Conditioning system

Bodywork:

Body panel removal, installation, interior trim, glass replacement

Procedures Included

Maintenance:

Scheduled maintenance, fluid changes, filter replacements

Troubleshooting:

Diagnostic procedures for common problems and fault finding

Repair:

Step-by-step repair instructions for all major components

Rebuild:

Complete engine and transmission tear-down and rebuild procedures

Diagnostics:

Electrical and mechanical diagnostic techniques

Part Replacement:

Detailed instructions for replacing individual parts

Technical Depth

Depth:

Comprehensive, covering complete tear-down and rebuild

Illustrations:

Extensive pictures and diagrams

Specifications:

Detailed torque specifications

📊 Manual Specifications

File Format

Format:

Compatibility:

Windows/Mac

Print Quality

Printability:

All pages are printable

Binding Type

Binding:

Digital download (no physical binding)

Paper Type

Paper Type:

N/A (Digital)

⚙️ Engine Specifications

Primary Engine

Engine Type:

V6 Petrol

Displacement:

3.2 Liters (estimated based on '320' designation)

Engine Code Identifier:

Likely a variant of the Isuzu 6VD1 engine family

Performance

Horsepower Estimated:

Approximately 170-190 hp (typical for this engine size and era)

Torque Estimated:

Approximately 250-280 Nm (estimated)

Fuel System

Fuel Delivery:

Multi-point Fuel Injection (MPI)

Fuel Type:

Unleaded Petrol

🔧 Transmission

Standard

Type:

Likely a 5-speed manual transmission or 4-speed automatic transmission

Optional

Type:

4-speed automatic transmission (if manual is standard)

Features

Drivetrain Options:

Available in 4x2 (RWD) and 4x4 configurations

📐 Dimensions

Exterior

Body Style:

Double Cab Pickup Truck

Weights

Gross Vehicle Weight Rating:

Varies by configuration, typically around 2,500 - 2,900 kg (estimated)

💡 Technology Features

Infotainment

Audio System:

Basic AM/FM radio with cassette or CD player, possibly optional upgraded system

Driver Assistance

Anti-lock Braking System (ABS) likely available on higher trims or as an option

Connectivity

Auxiliary Input:

Unlikely to have standard auxiliary inputs or USB ports in this era

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically every 5,000 - 10,000 km or 6-12 months, depending on driving conditions (refer to manual for exact spec)

Timing Belt Replacement:

Check manual; likely an interference engine, replacement crucial if applicable (e.g., 80,000-100,000 km)

Fluid Specifications

Engine Oil Grade:

Likely 10W-40 or 15W-40 for petrol engines, consult manual for exact API service classification (e.g., API SG/SH/SJ)

Coolant Type:

Ethylene glycol-based coolant, typically a 50/50 mix with distilled water (refer to manual for exact specification and color)

Transmission Fluid Automatic:

Dexron III or equivalent (refer to manual for exact specification and capacity)

Transmission Fluid Manual:

GL-4 or GL-5 gear oil, appropriate viscosity (refer to manual for exact specification and capacity)

Brake Fluid:

DOT 3 or DOT 4 (refer to manual for exact specification)

Known Issues

Common Problems:

Potential for oil leaks from seals and gaskets, cooling system issues (thermostat, hoses), exhaust manifold cracks (in some engine variants), electrical gremlins (aging wiring).

📚 Vehicle History

Brand Heritage

Heritage:

Isuzu is known for its robust and reliable diesel engines and commercial vehicles.

Model Evolution

Model Line:

The Isuzu KB/D-Max lineage is a long-standing and globally recognized pickup truck platform.

Production

Manufacturing Location:

Likely manufactured in South Africa or imported from other Isuzu assembly plants.