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Opel Frontera 1999 2000 2001 2002 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Opel Model: Frontera Model Generation: Second Generation (U99) Model Years Covered: 1999, 2000, 2001, 2002 Codes Chassis Code: U99 👋 Introduction Market Position Market Position:...
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Taper: Car
Distributeur:
UGS: 447211
Opel Frontera 1999 2000 2001 2002 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Opel
Model:
Frontera
Model Generation:
Second Generation (U99)
Model Years Covered:
1999, 2000, 2001, 2002
Codes
Chassis Code:
U99
👋 Introduction
Market Position
Market Position:
The Opel Frontera (U99 generation) was positioned as a compact to mid-size SUV, known for its ruggedness and off-road capability, often competing with vehicles like the Toyota RAV4, Honda CR-V, and Ford Escape in various markets.
Competitive Analysis
Competitive Analysis:
The Frontera offered a more utilitarian and robust alternative to some unibody SUVs of its era, appealing to buyers who prioritized practicality and a more traditional SUV feel. Its availability with robust four-wheel-drive systems further cemented its appeal in this segment.
Key Features
Key Features:
Body-on-frame construction (typically), available four-wheel drive, versatile interior space, towing capability, solid off-road performance for its class.
📋 Manual Details
Coverage Areas
Coverage Areas:
All systems and components of the Opel Frontera, including engine, transmission, drivetrain, chassis, suspension, brakes, steering, electrical system, body, and interior. Specific focus on repair, maintenance, diagnostics, and adjustments.
Page Count
Page Count:
23403
Manual Type
Manual Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine mechanical, lubrication, cooling, fuel, ignition, emissions control, starting, charging.
Transmission Systems:
Manual and automatic transmission, clutch, transfer case, driveshafts, axles.
Chassis Systems:
Suspension (front and rear), steering system, braking system (ABS, hydraulic, parking brake).
Electrical Systems:
Battery, charging system, starting system, lighting, instruments, gauges, power accessories, body electrical, engine control module (ECM), anti-theft system.
Body And Interior:
Body construction, doors, windows, seats, interior trim, HVAC system, exterior trim, bumpers, glass.
Climate Control HVAC:
Air conditioning system, heater core, blower motor, ventilation controls, refrigerant handling procedures.
Lighting System:
Headlights, taillights, interior lights, fog lights, bulb types and replacement procedures.
Procedures Included
Maintenance Procedures:
Routine maintenance checks, fluid level checks, filter replacements, lubrication, tune-up procedures, tire rotation.
Repair Procedures:
Detailed step-by-step instructions for removal, disassembly, inspection, repair, assembly, and installation of all vehicle components.
Troubleshooting Guides:
Diagnostic procedures for identifying and resolving common and complex problems, including wiring diagrams and flowcharts.
Adjustment Procedures:
Specifications and procedures for adjusting brakes, clutch, parking brake, suspension, steering, and engine components.
Diagnostics Procedures:
OBD-II (On-Board Diagnostics) system reading, fault code interpretation, component testing procedures, live data interpretation.
Wheel Alignment Specifications:
Camber, caster, toe-in, thrust angle specifications for front and rear axles.
Tire Pressure Recommendations:
Front and rear tire pressure settings based on load and tire size.
Paint And Body Repair:
Information on body panel removal and installation, rust prevention, dent repair, and paint code identification.
Technical Depth
Technical Depth:
Comprehensive from basic maintenance to full engine and transmission rebuilds, including detailed diagnostic information and specifications.
Schematics Included:
Detailed electrical schematics, vacuum diagrams, and hydraulic circuit diagrams.
Torque Specifications:
Detailed torque values for all critical fasteners, including cylinder head bolts, suspension components, engine mounts, and wheel lug nuts.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Print Quality:
High-resolution, all pages printable.
Binding Type
Binding Type:
Digital (PDF download)
Paper Type
Paper Type:
Not Applicable (Digital format)
Compatibility
Compatibility:
Windows, Mac, Linux OS.
Requirement
Requirement:
Adobe Reader
File Size
File Size Approximate:
Hundreds of MB to potentially over 1GB due to the extensive page count and detailed diagrams.
Searchability
Searchable Text:
Yes, the PDF format typically allows for keyword searching within the document.
⚙️ Engine Specifications
Primary Engine
Primary Engine Options:
2.2L (X22SE) I4 Petrol, 3.2L (6VD1) V6 Petrol, 2.0L (C20NE) I4 Petrol (earlier models may vary, but U99 focused on 2.2L and 3.2L), 2.2L DTI I4 Diesel (Y22DTH).
Performance
2.2L I4 Petrol Horsepower:
Approx. 136-140 PS (134-138 hp)
3.2L V6 Petrol Horsepower:
Approx. 205-215 PS (202-212 hp)
2.2L Dti Diesel Horsepower:
Approx. 118-125 PS (116-123 hp)
Fuel System
Fuel System:
Multi-point Fuel Injection (MPI) for petrol engines, Common Rail Direct Injection (CRDi) for diesel engines.
Engine Codes Petrol
Engine Codes Petrol:
X22SE (2.2L), 6VD1 (3.2L V6).
Engine Codes Diesel
Engine Codes Diesel:
Y22DTH (2.2L DTI).
🔧 Transmission
Standard
Standard Transmission:
5-speed Manual Transmission
Optional
Optional Transmission:
4-speed Automatic Transmission (often with selectable 4WD)
Features
Transfer Case Features:
Two-speed transfer case with 2H, 4H, and 4L (Low Range) selectable modes for enhanced off-road capability.
📐 Dimensions
Exterior
Exterior Dimensions Long Wheelbase Approx:
Length: ~4780 mm, Width: ~1760 mm, Height: ~1740 mm
Exterior Dimensions Short Wheelbase Approx:
Length: ~4340 mm, Width: ~1760 mm, Height: ~1730 mm
Weights
Curb Weight Approx:
1700 - 1900 kg (depending on engine and configuration)
Towing Capacity Approx:
Up to 2000 kg (braked trailer)
🛡️ Safety Features
Ratings
Safety Ratings:
Safety ratings varied by market and year. Early models may have had fewer advanced safety features compared to later iterations. Check specific market testing for detailed results.
Active Features
Active Safety Features:
Anti-lock Braking System (ABS) often standard or optional on higher trims.
Passive Features
Passive Safety Features:
Driver and passenger airbags (standard on most models), front seatbelt pretensioners, side-impact protection beams.
💡 Technology Features
Infotainment
Infotainment Features:
Typically featured a basic AM/FM radio with CD player or cassette deck, optional premium sound systems. Navigation systems were rare for this era and model.
Driver Assistance
Driver Assistance Features:
Limited driver assistance features by modern standards. ABS was the primary advanced safety technology. Cruise control was often an option.
Connectivity
Connectivity:
No integrated Bluetooth or USB connectivity as standard. Auxiliary input jacks may have been available on higher trims or aftermarket installations.
🔧 Maintenance
Service Intervals
Oil Change Interval Petrol:
Every 10,000 - 15,000 km or 12 months, whichever comes first (refer to manual for exact interval based on driving conditions).
Oil Change Interval Diesel:
Every 7,500 - 10,000 km or 12 months, whichever comes first (refer to manual for exact interval based on driving conditions).
Air Filter Replacement:
Every 20,000 - 30,000 km or as needed based on operating environment.
Fuel Filter Replacement Diesel:
Every 30,000 - 40,000 km or as specified in manual.
Fluid Specifications
Engine Oil Specification:
API SJ or higher, ACEA A3/B3 or A3/B4. Viscosity grade typically 5W-30, 5W-40, or 10W-40 (check manual for specific engine requirements).
Coolant Type:
Ethylene glycol based coolant, typically a long-life silicate-free type (e.g., Dex-Cool equivalent). Mix 50/50 with distilled water.
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid (refer to manual for precise specification).
Transmission Fluid Manual:
API GL-4 gear oil, typically 75W-90 viscosity.
Transmission Fluid Automatic:
Dexron III or equivalent automatic transmission fluid (ATF).
Power Steering Fluid:
Dexron III or equivalent power steering fluid.
Differential Fluid Front Rear:
API GL-5 gear oil, typically 75W-90 or 80W-90 viscosity. Specific manual verification recommended.
Transfer Case Fluid:
API GL-4 gear oil, typically 75W-90 viscosity, or specific transfer case fluid as recommended by manufacturer.
Known Issues
Common Issues:
Rust and corrosion (especially around wheel arches and chassis), suspension wear (bushings, ball joints), potential issues with electronic components, diesel engine injector pump (on some diesel variants), automatic transmission shifting issues.
Electrical System Issues:
Flickering dashboard lights, window regulator failures, issues with central locking systems.
📚 Vehicle History
Brand Heritage
Brand Heritage:
Opel, a German automotive manufacturer founded in 1862, has a long history of producing a wide range of vehicles, from small cars to commercial vehicles. Its SUVs often leveraged General Motors' global platforms.
Model Evolution
Model Evolution:
The Opel Frontera, first introduced in 1991, was based on the Isuzu Rodeo. The second generation (U99), launched in 1998, continued this relationship with Isuzu (specifically the Isuzu MU Wizard/Rodeo). It offered improved styling, updated engines, and enhanced features over its predecessor.
Body Styles Available:
Offered in both 3-door (short wheelbase) and 5-door (long wheelbase) configurations.
Production
Production Location:
The Opel Frontera (U99) was primarily manufactured in Ellesmere Port, United Kingdom (for European markets) and also in other GM facilities depending on the region. It was sold globally under various GM brands.
🏆 Awards & Recognition
Recognitions
Recognitions:
While specific 'awards' for the Frontera U99 are not widely documented, it was recognized in its segment for offering good value, off-road capability, and practicality in various consumer reviews and surveys of the time.
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