Vehicle Type:
High-performance sportbike
Manufacturer Reputation:
Aprilia is renowned for its racing heritage and high-performance motorcycles, often featuring innovative engineering.
Competitors 1999-2000:
Ducati 916, Yamaha YZF-R1, Suzuki GSX-R750, Honda CBR900RR Fireblade.
Manual Value Proposition:
Empowers owners to perform maintenance and repairs, saving costs and understanding their vehicle intimately. Comprehensive, step-by-step instructions with visuals.
Download Advantage:
Instant download provides immediate access to repair information, eliminating shipping costs and delays.
Manual Coverage Summary:
Comprehensive service, repair, and diagnosis for Aprilia RSV Mille 1999-2000 models.
Specific Coverage:
General Information, Periodic Maintenance, Engine, FI System Diagnosis, Fuel System and Throttle Body, Exhaust System, Cooling and Lubrication System, Chassis, Electrical System, Servicing Information, Emission Control Information, Wiring Diagram.
Page Count Estimated:
Detailed, but specific page count not provided in product information. Typically, such comprehensive manuals exceed 500 pages.
Manual Type:
Service Repair Manual
Engine Systems:
Engine internal components, cylinder head, pistons, crankshaft, camshafts, valve train, timing system, lubrication system, cooling system, oil pump, oil filter, oil cooler.
Fuel Induction System:
Fuel injection (FI) system diagnosis, fuel pump, fuel injectors, fuel pressure regulator, throttle body operation and adjustment, air intake system.
Exhaust System:
Exhaust manifold, catalytic converter (if applicable), mufflers, exhaust pipe maintenance and repair.
Cooling System:
Radiator, cooling fan operation, coolant circulation, water pump, thermostat, coolant type and capacity.
Lubrication System:
Engine oil type, viscosity, capacity, oil filter specifications, oil change intervals, oil pump diagnosis.
Chassis Systems:
Frame inspection and repair, suspension (front forks, rear shock absorber), steering system, wheel bearings, swingarm, linkage system.
Electrical System:
Battery maintenance, charging system (alternator, regulator/rectifier), starter motor, ignition system, lighting system, sensors, actuators, ECU (Engine Control Unit) diagnosis.
Brake System:
Front and rear brake calipers, master cylinders, brake lines, brake fluid type and replacement, pad and disc inspection and replacement.
Wheel And Tire System:
Tire pressure specifications, wheel balancing, tire wear inspection, rim specifications.
Maintenance Procedures:
Scheduled maintenance, oil changes, filter replacements, spark plug checks, chain adjustment, brake fluid flushes, coolant flushes, air filter cleaning/replacement.
Diagnostic Procedures:
Troubleshooting guides for engine performance issues, electrical faults, FI system errors, utilizing diagnostic codes and test procedures.
Repair Procedures:
Step-by-step instructions for component removal, disassembly, inspection, repair, and reassembly of all major vehicle systems.
Wiring Diagrams:
Detailed electrical wiring diagrams for all circuits, components, and connections, crucial for electrical diagnostics and repair.
Torque Specifications:
Essential torque values for all critical fasteners and components to ensure proper assembly and prevent damage.
Depth Of Information:
Dealership-level technical information, suitable for both experienced technicians and dedicated DIY enthusiasts. Covers routine maintenance to complex engine and electrical diagnostics and repairs.
Engine Type:
V-Twin, Four-stroke
Engine Displacement:
997.6 cc (approx.)
Bore X Stroke:
97 mm x 67.5 mm (typical for this generation)
Engine Configuration:
60-degree V-twin
Valve Train:
DOHC, 4 valves per cylinder
Cooling Method:
Liquid-cooled
Horsepower Estimated:
128 hp @ 9,000 rpm (approx.)
Torque Estimated:
97 Nm @ 7,000 rpm (approx.)
Fuel Delivery:
Electronic Fuel Injection (EFI) with dual injectors per cylinder (sequential injection)
Throttle Body Size:
54 mm (typical)
Fuel Type:
Unleaded Gasoline (95 RON or higher recommended)
Oil Change Interval:
Typically every 3,000-5,000 km or annually, as specified in the manual.
Spark Plug Replacement:
Recommended at regular intervals, e.g., 10,000-15,000 km, and subject to inspection.
Chain Lubrication Tension:
Regular inspection and adjustment/lubrication as needed, typically every 500-1000 km or after riding in wet conditions.
Engine Oil Type:
Refer to manual for specific viscosity grade (e.g., 10W-40 or 15W-50) and API classification (e.g., SG, SH, SJ) for wet clutches. JASO MA certified oil recommended.
Coolant Type:
Ethylene glycol based coolant with corrosion inhibitors, typically a 50/50 mix with distilled water.
Brake Fluid Type:
DOT 4 or DOT 5.1, meeting relevant standards.
Common Wear Items:
Clutch plates, chain and sprockets, brake pads and discs, fork seals, valve clearances, regulator/rectifier failure (in some models/years).
Potential Electrical Gremlins:
Due to the era, wiring loom integrity and corrosion in connectors can sometimes lead to intermittent electrical issues. The manual's wiring diagrams are critical for diagnosing these.
Aprilia Heritage:
Founded in 1945, Aprilia has a strong lineage in motorcycle racing, particularly in smaller displacement classes, before moving into larger sportbike segments.
Rsv Mille Introduction:
The RSV Mille was Aprilia's first major foray into the litre-class sportbike market, designed to compete with established Japanese and European rivals. Introduced in 1998, the 1999-2000 models represent the initial production series.
Key Engineering Points:
Featured a potent Rotax-built V-twin engine, advanced chassis design, and a focus on rider ergonomics for a sport-touring bias within the sportbike category.
Manufacturing Location:
Italy
