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Isuzu Vehicross 1999 2000 Workshop Service Repair Manual Pdf

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🏷️ Basic Information Identification Make: Isuzu Model: VehiCROSS Year: 1999-2000 Codes Chassis Code: UDZ 👋 Introduction Market Position Segment: Compact SUV / Sport Utility Coupe (SUV-Crossover) Target Audience: Enthusiasts, off-road...
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Isuzu Vehicross 1999 2000 Workshop Service Repair Manual Pdf
🏷️ Basic Information
Identification
Make:
Isuzu
Model:
VehiCROSS
Year:
1999-2000
Codes
Chassis Code:
UDZ
👋 Introduction
Market Position
Segment:
Compact SUV / Sport Utility Coupe (SUV-Crossover)
Target Audience:
Enthusiasts, off-road capable users, individuals seeking a unique and rugged vehicle
Competitive Analysis
Competitors:
Toyota RAV4, Honda CR-V, Nissan Pathfinder (in terms of segment positioning and capability, though stylistically unique)
Key Features
Styling:
Radical, futuristic, asymmetrical design; prominent fender flares, aggressive stance
Drivetrain:
Full-time 4WD (4x4) system with Torque-On-Demand (TOD) as standard, known for off-road prowess
Interior:
Unique driver-centric cockpit, bucket seats, minimalist dashboard layout
📋 Manual Details
Coverage Areas
Regions:
Global (primarily North America, Japan)
Page Count
Estimated Pages:
Approx. 1500-2000 (split between multiple volumes or comprehensive single file)
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
PDF (Digital)
📖 Manual Coverage
Systems Covered
Engine:
3.2L V6 DOHC (6VD1 engine); Engine mechanical, lubrication, cooling, fuel, ignition, emission control, starting, charging systems
Transmission:
4-speed Automatic Transmission (RC4A-EL); Manual Transmission (MSB5M); Drivetrain components, transfer case, differentials, driveshafts, axle shafts, hubs
Suspension:
Independent Front Suspension (IFS), Solid Rear Axle; Springs, shock absorbers, control arms, bushings, steering linkage
Brakes:
Front Ventilated Disc, Rear Disc; ABS system, hydraulic lines, calipers, rotors, pads, parking brake
Electrical:
Battery, charging system, starting system, lighting, instruments, switches, relays, fuses, ECUs, wiring diagrams
Body:
Body construction, exterior panels, interior trim, glass, doors, hood, tailgate, bumpers, seats, HVAC system
Chassis:
Frame structure, steering system, wheels, tires
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, fluid checks and changes, tune-ups
Repair:
Engine overhaul, transmission rebuild, brake system repair, suspension component replacement, electrical system diagnostics and repair, body panel repair
Troubleshooting:
Diagnostic charts, symptom-based troubleshooting guides, specific component failure analysis
Diagnostics:
OBD-II codes, sensor testing, actuator testing, module programming (if applicable)
Technical Depth
Depth:
Comprehensive: Covers basic maintenance to complete engine and transmission rebuilds; Includes detailed diagnostic procedures and specifications
📊 Manual Specifications
File Format
File Type:
PDF
Print Quality
Searchable Text:
Yes
Image Resolution:
High-resolution for clear diagrams and photos
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Code:
6VD1
Engine Type:
60-degree V6, DOHC, 24-valve
Displacement:
3.2 Liters (3165 cc)
Performance
Horsepower:
215 hp @ 5800 rpm
Torque:
214 lb-ft @ 3200 rpm
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Gasoline
Engine Components
Bore X Stroke:
95.0 mm x 74.5 mm
Compression Ratio:
9.1:1
🔧 Transmission
Standard
Transmission Type:
4-speed Automatic (RC4A-EL)
Optional
Transmission Type:
5-speed Manual (MSB5M) - Primarily for Japanese market, but documented in global manuals.
Features
Drivetrain:
Full-time 4WD with Torque-On-Demand (TOD)
Fluid Specification
Automatic Transmission Fluid:
Dexron III (or equivalent specified by Isuzu)
Gear Ratios
Automatic 1St Gear:
2.786
Automatic 2Nd Gear:
1.521
Automatic 3Rd Gear:
1.0
Automatic 4Th Gear:
0.731
Automatic Reverse:
2.148
📐 Dimensions
Exterior
Length:
4475 mm (176.2 in)
Width:
1825 mm (71.9 in)
Height:
1630 mm (64.2 in)
Wheelbase:
2760 mm (108.7 in)
Ground Clearance:
200 mm (7.9 in)
Weights
Curb Weight:
Approx. 1850 kg (4079 lbs)
Gross Vehicle Weight Rating:
Approx. 2300 kg (5070 lbs)
Cargo
Cargo Volume:
Variable, with rear seats folded
🛡️ Safety Features
Ratings
NHTSA Front Impact:
Not rated (vehicle predates comprehensive NHTSA testing standards for this segment)
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Traction Control:
Standard Torque-On-Demand (TOD) 4WD system enhances traction
Passive Features
Airbags:
Driver and Passenger front airbags
Seatbelts:
Front 3-point height-adjustable seatbelts with pretensioners
Body Structure:
Integrated body-frame construction for enhanced rigidity
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM stereo with cassette player, optional CD player; Speaker configuration varies by trim
Climate Control:
Manual or automatic climate control system (HVAC)
Driver Assistance
Cruise Control:
Standard or optional cruise control
Connectivity
OBD Standard:
OBD-II compliant
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 miles or 6 months (whichever comes first)
Engine Coolant Change:
Every 30,000 miles or 2 years
Transmission Fluid Change:
Every 30,000 miles or 2 years
Spark Plug Replacement:
Every 60,000 miles (refer to manual for specific type)
Fluid Specifications
Engine Oil Grade:
5W-30 (API SG or SH)
Engine Oil Capacity:
Approx. 4.5 liters (4.8 US quarts) with filter
Coolant Type:
Isuzu Long Life Coolant (or equivalent ethylene glycol-based coolant)
Power Steering Fluid:
Dexron III (or equivalent)
Known Issues
Engine Reliability:
Generally robust, but potential for head gasket issues on some 6VD1 engines if not properly maintained; Oil consumption can occur with higher mileage
Transmission Durability:
Automatic transmission generally reliable, but requires regular fluid changes. Manual transmission is robust.
Electrical Components:
Can experience minor electrical gremlins, especially with age; Sensor failures (e.g., ABS sensors, MAF sensor) are possible.
Suspension Bushings:
Rubber bushings in suspension can wear over time, leading to clunks or poor handling.
Exhaust Manifold:
Cracks in the exhaust manifold can occur due to heat cycles.
📚 Vehicle History
Brand Heritage
Brand Focus:
Isuzu has a strong heritage in off-road vehicles, trucks, and diesel engines (e.g., Trooper, Rodeo, D-Max)
Model Evolution
Concept Origin:
Showcased as a concept vehicle, emphasizing radical design and off-road capability
Production Period:
1997 (Japan), 1999-2001 (North America), 2002 (limited production)
Production
Manufacturing Plant:
Gifu Prefecture, Japan
Production Volume:
Low volume, niche vehicle
🏆 Awards & Recognition
Recognitions
Styling Acclaim:
Often cited for its unique and bold styling, polarizing but memorable
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