🏷️ Basic Information

Make:

Isuzu

Model:

VehiCROSS

Model Years Covered:

1999, 2000, 2001

Production Years For Manual:

1999-2001

Manual Identifier:

ISUZU VEHICROSS 1999-2001 Service Repair Manual

👋 Introduction

Target Audience:

Professional mechanics, DIY enthusiasts, and Isuzu VehiCROSS owners seeking in-depth repair and maintenance information.

Value Proposition:

Provides factory-level service and repair data equivalent to manuals used by dealership technicians, offering extensive coverage for a relatively niche vehicle.

Key Selling Points:

Over 5000 pages of detailed information, hundreds of illustrations, comprehensive system coverage, and professional diagnostic procedures.

📋 Manual Details

Primary Coverage:

Comprehensive service and repair information for Isuzu VehiCROSS models from 1999 to 2001.

Specific Systems Covered:

Engine overhaul and rebuilding, brakes, sunroof, timing belt replacement, trouble codes, wiring diagrams, troubleshooting and diagnostics, engine performance, front end procedures and specifications, suspension, transmission information, air conditioning service and capacities, computer diagnostic codes, firing orders, serpentine belt routings, driving concerns, U-joint and CV-joint service procedures, repair procedures.

Estimated Page Count:

Over 5000 pages

Manual Type:

Service Repair Manual

Language:

English

Digital Format:

PDF (provided as a ZIP archive)

📖 Manual Coverage

Powertrain:

Detailed coverage of engine overhaul, rebuilding, timing belt service, serpentine belt routing, engine performance tuning, and transmission information including service and capacities.

Chassis And Suspension:

Comprehensive information on front-end procedures, specifications, suspension system service, U-joint and CV-joint service procedures, and brake system repairs.

Electrical And Diagnostics:

Extensive coverage of wiring diagrams, troubleshooting, diagnostics, computer diagnostic codes, and general trouble codes.

Comfort And Convenience:

Specific sections on sunroof operation and service, and air conditioning system service.

Maintenance:

Factory maintenance schedules and charts, fluid specifications, and general driving concerns addressed.

Repair And Rebuild:

Detailed repair procedures for all major vehicle systems, including engine overhaul and rebuilding.

Diagnostics:

Troubleshooting and diagnostics for engine performance, electrical systems, and specific trouble codes.

Depth Of Information:

Professional-grade technical information suitable for dealership mechanics, covering everything from basic maintenance to complex engine and transmission rebuilds, and detailed diagnostic procedures.

Specification Detail:

Includes complete torque specifications for fasteners, detailed technical specifications for various components, and precise procedures.

📊 Manual Specifications

File Type:

PDF

Archive Format:

ZIP

Printability:

Printable pages without grease marks, allowing for clean printing of specific sections.

Zoom Capability:

High zoom capability for viewing detailed parts diagrams and information.

Binding:

Not Applicable (Digital Format)

Paper:

Not Applicable (Digital Format)

Operating Systems:

Compatible with all computers (PC & MAC). Requires WinZip for Windows or Archive Utility/Stuffit Expander for Mac to open ZIP files.

⚙️ Engine Specifications

Engine Type:

3.5L V6 (3475cc)

Engine Code Typical:

6VE1 (Note: Specific code may vary by sub-model/market)

Horsepower Approx:

215 hp @ 5400 rpm

Torque Approx:

230 lb-ft @ 3000 rpm

Fuel Delivery:

Electronic Fuel Injection (EFI)

Fuel Type:

Unleaded Gasoline (Regular)

Timing Mechanism:

Timing Belt (requires specific replacement procedures covered in the manual)

Coolant Capacity Approx:

7.7 Quarts (7.3 Liters) (Refer to manual for exact capacity and type)

Oil Capacity Approx:

5.3 Quarts (5.0 Liters) with filter (Refer to manual for exact capacity and type)

🔧 Transmission

Transmission Type Standard:

4-Speed Automatic Transmission (Torque-On-Demand 4WD)

Transmission Type Optional:

None (Only automatic was offered in most markets for this model)

4Wd System:

Intelligent & Sustained All-Wheel Drive (ISUZU Advanced System - SAS), often referred to as Torque-On-Demand (TOD). The manual details its operation and service.

Automatic Transmission Fluid Type:

Dexron III (or equivalent as specified by Isuzu; consult manual for precise recommendation and capacity)

📐 Dimensions

Length Overall:

Approx. 178.3 inches (4529 mm)

Width Overall:

Approx. 71.7 inches (1821 mm)

Height Overall:

Approx. 67.1 inches (1704 mm)

Wheelbase:

Approx. 103.5 inches (2629 mm)

Curb Weight Approx:

Approx. 4300 - 4500 lbs (1950 - 2041 kg)

Gross Vehicle Weight Rating Approx:

Approx. 5500 lbs (2500 kg)

Cargo Volume Behind Rear Seat Approx:

Approx. 19.9 cubic feet (564 liters)

Cargo Volume With Rear Seat Folded Approx:

Approx. 52.6 cubic feet (1490 liters)

🛡️ Safety Features

NHTSA Frontal Impact Driver:

Not Rated (Vehicle from a period where standardized ratings were less prevalent and accessible for this specific model)

NHTSA Frontal Impact Passenger:

Not Rated (Vehicle from a period where standardized ratings were less prevalent and accessible for this specific model)

ABS:

Standard Anti-lock Braking System (ABS)

Traction Control:

Available Traction Control System (TCS) on some models/trims, detailed in the manual.

Airbags:

Driver and Passenger Front Airbags (SRS)

Seatbelts:

3-point front and rear seatbelts, height-adjustable front belts.

💡 Technology Features

Audio System:

Factory cassette and CD player with AM/FM radio. Higher trims may have premium sound systems. The manual covers basic audio system troubleshooting.

Navigation:

Optional GPS navigation system available on some models, though rare. Manual does not focus on infotainment features as heavily as mechanical systems.

Cruise Control:

Standard cruise control system.

Parking Assist:

No factory-installed parking sensors or cameras; reliance on mirrors and driver awareness.

Connectivity Features:

Basic connectivity primarily through 12V power outlets and radio antenna. No Bluetooth or USB integration from the factory.

🔧 Maintenance

Engine Oil Change Interval:

Typically 5,000 - 7,500 miles or 6 months, but consult manual for exact recommendation based on driving conditions.

Timing Belt Replacement Interval:

Crucial interval, often around 60,000 - 90,000 miles or 5-7 years. Incorrect timing belt service can lead to catastrophic engine failure. The manual provides precise details.

Engine Oil Specification:

API SG or SH, SAE 5W-30 or 10W-30 (check manual for exact viscosity and API service category).

Coolant Type:

Isuzu Super Long Life Coolant (or a high-quality ethylene glycol-based coolant with appropriate inhibitors, consult manual).

Brake Fluid Type:

DOT 3 (or DOT 4 as specified by manufacturer, check manual).

Common Problems Powertrain:

Timing belt wear and failure (critical maintenance item), potential for head gasket leaks in high-mileage vehicles, though less common than some peers. The manual covers detailed diagnostic procedures for these.

Common Problems Chassis Suspension:

U-joint wear, suspension component bushing wear, potential for ABS sensor issues. Detailed diagnostic and repair procedures are in the manual.

Common Problems Electrical:

Occasional issues with power window regulators, door lock actuators, and instrument cluster illumination. Wiring diagrams are essential and are provided.

📚 Vehicle History

Isuzu Off Road Legacy:

Isuzu has a long-standing reputation for robust off-road vehicles, including the Trooper and the pickup trucks, which informs the engineering of the VehiCROSS.

Concept To Production:

The VehiCROSS began as a concept vehicle, first shown in 1993, and was known for its distinctive, futuristic, and rugged styling. It evolved into a production vehicle based on the Isuzu Trooper platform but with a unique body and chassis.

Production Location:

Primarily produced in Japan.

Production Period:

Global production ran from 1997 to 2001, with North American sales commencing in 1999.

🏆 Awards & Recognition

Off Road Capability Recognition:

Praised for its unique styling and capable off-road performance, often compared favorably to larger SUVs in its segment for its agility.

Design Awards:

The distinctive concept-inspired design garnered attention for its avant-garde approach to the SUV market.

Consumer Reports Ratings:

Ratings varied over its limited production run; the manual provides the technical data for owners to maintain it effectively, irrespective of historical ratings.