Market Position:
The Ford Laser KN KQ series was a significant model in its segment, often competing with vehicles like the Toyota Corolla, Mitsubishi Lancer, and Nissan Pulsar in various markets. This manual supports owners and technicians working on this popular, reliable, and widely sold vehicle.
Competitive Analysis:
This workshop manual offers a direct comparison to manufacturer-issued service manuals, providing equivalent detail and depth. Its digital format and broad compatibility with operating systems and devices enhance its accessibility and utility compared to older, physical manuals.
Key Features:
Extensive coverage, detailed diagrams, bookmarks for easy navigation, DIY friendly instructions, professional-grade repair data, immediate access via digital download.
Storage Benefit:
Users can save the manual to their hard drive, mitigating risks associated with physical media degradation or loss.
Delivery Benefit:
Immediate availability eliminates the waiting time associated with postal delivery.
Print Utility:
The manual is ready to print, allowing users to create physical copies for workshop use.
Navigation:
Well-structured contents with bookmarks for every chapter facilitate quick access to specific information.
Systems Covered:
General Information, Engine Mechanical, Lubrication System, Fuel System, Cooling System, Engine Electrical, Emission Control, Clutch, Manual Transmission, Automatic Transmission, Front Axle, Rear Axle, Wheels and Tires, Suspension, Brakes System, Steering, Body and Accessories, Body Electrical, Heating and Ventilation, Air Conditioning
Engine Mechanical:
Detailed information on engine assembly, disassembly, cylinder head, pistons, connecting rods, crankshaft, camshaft, valves, timing systems, etc.
Lubrication System:
Oil pump, oil filter, oil cooler (if applicable), oil passages, lubrication types, and maintenance procedures.
Fuel System:
Fuel tank, fuel pump, fuel filter, fuel injectors, fuel pressure regulator, throttle body, fuel lines, and diagnostic procedures.
Cooling System:
Radiator, fan, water pump, thermostat, coolant hoses, coolant type, bleeding procedures, and troubleshooting.
Engine Electrical:
Ignition system (spark plugs, coils, distributors if applicable), starting system (starter motor, solenoid), charging system (alternator, battery), sensors, and ECU diagnostics.
Emission Control:
Catalytic converter, oxygen sensors (O2 sensors), EGR (Exhaust Gas Recirculation) system, EVAP (Evaporative Emission Control) system, and related diagnostics.
Clutch:
Clutch disc, pressure plate, release bearing, clutch master cylinder, clutch slave cylinder, hydraulic lines, and adjustment/replacement procedures.
Manual Transmission:
Gearbox internal components, shifting mechanisms, gear ratios, clutch housing, maintenance, and repair.
Automatic Transmission:
Torque converter, planetary gear sets, valve body, transmission control unit (TCU), hydraulic circuits, maintenance, and overhaul.
Front Axle:
CV joints, drive shafts, wheel bearings, steering knuckle, and related components.
Rear Axle:
Rear suspension mounting points, hub assembly, brakes (if drum or disc are integrated), and differential (if applicable to drivetrain layout).
Suspension:
Front struts/shock absorbers, springs, control arms, sway bars, bushings, and rear suspension components (e.g., trailing arms, multi-link setup if applicable).
Brakes System:
Front and rear brake calipers, brake pads, brake discs/rotors, brake drums, master cylinder, brake booster, parking brake, ABS system, and bleeding procedures.
Steering:
Steering wheel, steering column, steering rack/gearbox, power steering pump, hydraulic fluid, tie rod ends, and alignment specifications.
Body And Accessories:
Exterior body panels, doors, hood, trunk/tailgate, bumpers, glass, interior trim, seats, and their repair/replacement.
Body Electrical:
Lighting system (headlights, taillights, interior lights), wipers, washers, horn, power windows, central locking, mirrors, dashboard indicators, and wiring diagrams.
Heating And Ventilation:
HVAC system components, blower motor, heater core, ventilation ducts, control panels, and refrigerant system checks (non-AC related).
Air Conditioning:
AC compressor, condenser, evaporator, receiver-drier, refrigerant lines, refrigerant type, evacuation, recharging, and leak testing.
Procedures Included:
Maintenance, Troubleshooting, Repair, Diagnostics, Adjustments, Component Replacement, Overhaul Procedures
Technical Depth:
Comprehensive, suitable for professional mechanics and DIY enthusiasts, covering everything from basic maintenance to complex repairs and diagnostics.
Diagnostic Procedures:
Detailed diagnostic trees and procedures for identifying faults in various systems, including electrical diagnostics using multimeter readings and fault codes.
Rebuild Procedures:
Comprehensive instructions for engine, transmission, and other major component rebuilds, including torque specifications and clearances.
Typical Service Intervals:
Routine maintenance intervals (e.g., oil changes, filter replacements, spark plug checks) are detailed, typically every 10,000-15,000 km or 6-12 months, depending on driving conditions. Specific intervals for timing belt/chain replacement and coolant changes will be in the manual.
Engine Oil Specification:
Likely SAE 10W-30 or 5W-30 API SG/SH or higher, dependent on engine and climate. Manual will specify exact grades and API ratings.
Coolant Specification:
Ethylene glycol-based coolant, typically a 50/50 mix with distilled water. Manual will confirm specific type and capacity.
Transmission Fluid Specification Auto:
Likely ATF Dexron-II or Dexron-III for automatic transmissions. Manual will specify exact type and capacity.
Brake Fluid Specification:
DOT 3 or DOT 4 brake fluid. Manual will specify the exact type.
Power Steering Fluid Specification:
Likely a Dexron-II/III compatible fluid or specific power steering fluid. Manual will specify.
Manual Transmission Fluid Specification:
GL-4 gear oil, likely of viscosity 75W-90 or 80W-90. Manual will confirm.
Air Conditioning Refrigerant Type:
Likely R-134a refrigerant for this era of vehicle. Manual will specify capacity and type.
Brake System Hydraulic Fluid Capacity:
Specific capacity for brake fluid reservoir and lines will be listed in the Technical Data section.
Coolant Capacity:
Capacity for the cooling system varies by engine, typically around 5-7 liters. Manual will provide exact figures.
Common Wear Items:
While specific known issues are best detailed in the manual's troubleshooting section, common wear items for vehicles of this era include ignition coils, catalytic converters, suspension components (bushings, ball joints), and exhaust systems.
Electrical Gremlins:
Older vehicles can sometimes develop minor electrical issues; the extensive Body Electrical section of the manual will be crucial for diagnosis and repair.
