BMW 325i-3 Series (E46) 1999-2005 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: BMW Model: 3 Series Model Variant: 325i Chassis Code: E46 Year Range: 1999-2005 👋 Introduction Market Position Segment: Compact Executive Sedan/Coupe/Convertible Reputation: Sporty driving dynamics,...

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Taper: Car

Distributeur:

UGS: 165101

Mots clés: 1999 2000 2001 2002 2003 2004 2005 3 Series (E46) 325i BMW Car Cars Misc

Variantes de produits

Description

🏷️ Basic Information

Identification

Make:

Model:

3 Series

Model Variant:

Chassis Code:

Year Range:

1999-2005

👋 Introduction

Market Position

Segment:

Compact Executive Sedan/Coupe/Convertible

Reputation:

Sporty driving dynamics, premium build quality, advanced engineering

Competitive Analysis

Competitors:

Audi A4, Mercedes-Benz C-Class, Lexus IS

Key Features

Driving Dynamics:

Rear-wheel drive bias, near 50/50 weight distribution, balanced chassis

Engine Technology:

Inline-six engines known for smoothness and responsiveness

Interior Quality:

Premium materials, driver-centric cockpit design

📋 Manual Details

Coverage Areas

Primary Coverage:

Factory Service Repair

Additional Coverage:

Diagnostics, Maintenance, Troubleshooting, Repair, Overhaul

Page Count

Estimated Pages:

Hundreds (Printable)

Manual Type

Type:

Workshop Service Repair Manual

Language

Language:

English

Format

Format:

Digital (PDF implied, printable)

📖 Manual Coverage

Systems Covered

Powertrain:

Engine (M54B25), Cooling System, Fuel System, Exhaust System

Drivetrain:

Transmission (Manual & Automatic), Driveshift, Differential, Axles

Chassis:

Suspension (Front & Rear), Steering System, Braking System (ABS)

Electrical:

Engine Management, Body Control Modules (BCM), Lighting, Instruments, Infotainment, Power Accessories

Body:

Body Panels, Doors, Windows, Seats, HVAC System

Procedures Included

Maintenance:

Oil Changes, Filter Replacements, Spark Plugs, Fluid Checks/Flushes, Belts, Hoses

Repair:

Engine Overhaul, Transmission Rebuild, Suspension Component Replacement, Brake System Service, Electrical Component Diagnosis/Replacement

Diagnostics:

Troubleshooting Guides, Diagnostic Trouble Codes (DTCs), Wiring Diagrams, Component Testing Procedures

Technical Depth

Depth:

Comprehensive: From basic maintenance to full engine and transmission rebuilds, including electrical system diagnostics and bodywork.

📊 Manual Specifications

File Format

File Type:

PDF (assumed, digital format)

Searchability:

Likely searchable text within PDF

Print Quality

Printability:

High (designed for printing entirety or selected pages)

Binding Type

Binding For Print:

Not applicable for digital, but suggests bound format if printed

Paper Type

Paper Quality For Print:

Suggests standard paper for ease of printing

⚙️ Engine Specifications

Primary Engine

Engine Code:

M54B25

Configuration:

2.5L Inline-6 (I6)

Valvetrain:

DOHC, 4 valves per cylinder, VANOS (Variable Valve Timing)

Performance

Horsepower:

184 hp @ 6000 rpm (approx.)

Torque:

235 Nm (173 lb-ft) @ 3500 rpm (approx.)

Fuel System

Injection:

Multi-point Fuel Injection (MPI), Electronic Throttle Control (ETC)

Octane Rating:

Premium Unleaded (91 AKI or higher recommended)

🔧 Transmission

Standard

Transmission Type:

5-Speed Manual (Getrag GS5-39DZ)

Optional

Transmission Type:

5-Speed Steptronic Automatic (GM 5L40-E)

Features

Automatic Features:

Tiptronic-style manual shifting option

📐 Dimensions

Exterior

Body Styles:

Sedan (4-door), Coupe (2-door), Convertible (2-door), Touring Wagon (5-door)

Wheelbase:

2760 mm (108.7 in)

Length:

4471 mm (176.0 in) Sedan

Width:

1739 mm (68.5 in)

Height:

1415 mm (55.7 in) Sedan

Weights

Curb Weight:

1450-1550 kg (approx.)

🛡️ Safety Features

Ratings

NHTSA Front Crash:

4-star (driver), 4-star (passenger) (for early models)

Active Features

Stability Control:

Dynamic Stability Control (DSC)

Braking:

Anti-lock Braking System (ABS), Electronic Brake Force Distribution (EBD)

Passive Features

Airbags:

Frontal airbags, optional side airbags

Body Structure:

Reinforced passenger cell, crumple zones

💡 Technology Features

Infotainment

Head Unit Options:

Standard radio, optional BMW Business CD, BMW Professional CD with navigation (CCC).

Display:

Optional central display for navigation and vehicle information.

Driver Assistance

Cruise Control:

Standard cruise control.

Parking Sensors:

Optional rear Park Distance Control (PDC).

Connectivity

Phone Integration:

Optional Bluetooth hands-free interface (SA 640).

🔧 Maintenance

Service Intervals

Oil Change Interval:

Variable Service Indicator (VSI) system, typically 10,000-15,000 miles or annually.

Major Service Items:

Spark plugs (approx. 60,000 miles), coolant flush (approx. 30,000-50,000 miles), brake fluid flush (every 2 years).

Fluid Specifications

Engine Oil:

SAE 5W-30 or 5W-40 synthetic, BMW Longlife-01 (LL-01) approved.

Coolant:

BMW Blue or G48 ethylene glycol coolant, mixed 50/50 with distilled water.

Brake Fluid:

DOT 4.

Transmission Fluid Auto:

GM Dexron III or equivalent (check specific VIN for exact spec).

Known Issues

Cooling System:

Plastic coolant expansion tank prone to cracking, water pump impeller can degrade.

Engine:

Oil filter housing gasket (OFHG) leaks, VANOS solenoid issues, CCV (Crankcase Ventilation) system clogging.

Suspension:

Front control arm bushings (tend to fail), rear subframe mounts (can crack).

Electrical:

Window regulators, headlight condensation, ABS sensor failures.

📚 Vehicle History

Brand Heritage

Heritage:

BMW's legacy in producing driver-focused, performance-oriented vehicles dating back to the early 20th century.

Model Evolution

Generation:

E46 generation, introduced in 1998, replaced the E36 3 Series.

Facelift:

Mid-cycle facelift in 2001 (LCI - Life Cycle Impulse) with updated styling and features.

Production

Production Period:

1999-2005

Manufacturing Locations:

Germany (primarily Dingolfing), South Africa, Mexico, Thailand

🏆 Awards & Recognition

Recognitions

Car And Driver:

Car and Driver's 10Best lists multiple times during its production run, particularly lauded for its handling and balance.

Automotive Journalism:

Consistently praised by automotive journalists for its blend of performance, comfort, and build quality.