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BMW 330 330i 1999-2005 Service Repair Manual

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🏷️ Basic Information Identification Make: BMW Model: 3 Series Model Designation: 330i Chassis Code: E46 Generation Generation Name: Fourth Generation Generation Years: 1998-2006 (production) Codes Engine Code Common: M54B30 👋...
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BMW 330 330i 1999-2005 Service Repair Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
3 Series
Model Designation:
330i
Chassis Code:
E46
Generation
Generation Name:
Fourth Generation
Generation Years:
1998-2006 (production)
Codes
Engine Code Common:
M54B30
👋 Introduction
Market Position
Market Segment:
Compact Executive / Sports Sedan
Positioning Statement:
The BMW 3 Series (E46) 330i represented BMW's commitment to offering a compelling blend of performance, luxury, and driving dynamics in the premium compact executive segment.
Competitive Analysis
Primary Competitors:
Mercedes-Benz C-Class (W203), Audi A4 (B6), Lexus IS300, Infiniti G35
Key Features
Driving Dynamics:
Renowned for its balanced chassis, responsive steering, and engaging driving experience.
Powertrain Performance:
The M54B30 inline-six engine provided smooth power delivery and strong performance.
Build Quality:
Exceptional interior and exterior build quality, typical of BMW's premium standards.
📋 Manual Details
Coverage Areas
Covered Years:
1999, 2000, 2001, 2002, 2003, 2004, 2005
Covered Models:
330i Sedan, 330Ci Coupe, 330i Touring (Wagon), 330Ci Convertible
Page Count
Estimated Page Count:
1000+
Manual Type
Manual Type:
Service and Repair Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine mechanical, fuel system, ignition system, cooling system, exhaust system, engine management (DME), lubrication system
Transmission Systems:
Manual transmission (Getrag 6-speed), Automatic transmission (Steptronic/GM A5S360R/Z, A5S325Z), Clutch system, Driveshafts, Differentials
Suspension Steering Brakes:
Front suspension (MacPherson strut), Rear suspension (Multi-link/Z-axle), Power steering, Anti-lock Braking System (ABS), Dynamic Stability Control (DSC), Brake system components (discs, pads, lines), Parking brake
Electrical Electronics:
12V electrical system, Battery, Alternator, Starter motor, Lighting systems (headlights, taillights, interior), Fuses and relays, Body Control Module (BCM), Gateway module, Instrument cluster, Infotainment system, Cruise control
Body Chassis:
Body structure, Doors, Hood, Trunk, Bumpers, Exterior trim, Interior trim, Seats, HVAC system (heating, ventilation, air conditioning), Convertible top mechanisms (for Ci models)
Procedures Included
Maintenance Procedures:
Oil changes, Filter replacements (oil, air, cabin, fuel), Spark plug replacement, Coolant flushes, Brake fluid replacement, Transmission fluid service, Differential fluid service, Wiper blade replacement, Battery testing and replacement
Repair Procedures:
Engine component removal and installation (e.g., alternator, starter, water pump, VANOS), Transmission overhaul and replacement, Brake caliper and rotor replacement, Suspension component replacement (shocks, control arms, bushings), Steering rack replacement, HVAC system repair, Electrical component diagnosis and replacement, Body panel repair and replacement
Troubleshooting Diagnostics:
Diagnostic trouble codes (DTCs) interpretation, Fault finding for engine performance issues, Electrical system troubleshooting, HVAC system diagnostics, ABS/DSC system fault analysis, Engine starting problems, Driveability issues
Technical Depth
Depth Of Coverage:
Comprehensive; covers from routine maintenance to complete engine and transmission overhauls, including detailed diagnostic procedures and torque specifications.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Print Quality Recommendation:
High resolution, suitable for printing and digital viewing.
Binding Type
Binding Type:
N/A (Digital PDF)
Paper Type
Paper Type:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Naturally Aspirated Inline 6-Cylinder
Engine Code:
M54B30
Displacement:
2,979 cc (3.0 Liters)
Bore X Stroke:
84.0 mm x 89.6 mm
Compression Ratio:
10.2:1
Valve Train:
DOHC, 24 Valves (4 per cylinder), Double VANOS (Variable Valve Timing)
Performance
Horsepower:
225 hp @ 5,900 rpm
Torque:
214 lb-ft @ 3,500 rpm
Fuel System
Fuel Delivery:
Multi-point Fuel Injection (MPI)
Fuel Type Required:
Premium Unleaded Gasoline (91+ octane)
Engine Management
ECU System:
Bosch Motronic (e.g., ME7.2)
🔧 Transmission
Standard
Standard Transmission:
Getrag 420G 6-Speed Manual
Optional
Optional Transmission:
GM 5-Speed Automatic (Steptronic)
Automatic Transmission Codes:
A5S360R/Z, A5S325Z
Features
Clutch Type:
Hydraulic, Single Dry Plate (Manual)
Transmission Fluid Spec Manual:
BMW recommends specific MTF LT-2 or LT-3 fluids. (Consult manual for precise part numbers like 83 22 0 439 133)
Transmission Fluid Spec Automatic:
Dexron III/VI compatible fluid (e.g., BMW ATF LT 71141, Pentosin ATF1).
📐 Dimensions
Exterior
Wheelbase:
107.4 inches (2,729 mm)
Length:
177.4 inches (4,506 mm)
Width:
68.7 inches (1,745 mm)
Height:
55.7 inches (1,415 mm)
Front Track:
58.5 inches (1,486 mm)
Rear Track:
59.3 inches (1,506 mm)
Weights
Curb Weight:
Approx. 3,397 - 3,527 lbs (1,541 - 1,600 kg), varies by body style and transmission
Gross Vehicle Weight Rating Gvwr:
Approx. 4,586 lbs (2,080 kg)
Towing Capacity:
Not typically recommended/equipped for towing.
🛡️ Safety Features
Ratings
NHTSA Front Impact Rating:
5-Star (Driver and Passenger)
IIHS Side Impact Rating:
Good (for models equipped with side airbags)
Active Features
Active Safety Features:
Anti-lock Braking System (ABS), Dynamic Stability Control (DSC), Traction Control System (TCS), Optional Xenon Headlights
Passive Features
Passive Safety Features:
Driver and front passenger airbags, Front side-impact airbags, Front and rear head protection system (HPS) curtain airbags (optional/standard depending on year/model), Crumple zones, Steel safety cage
💡 Technology Features
Infotainment
Infotainment Options:
Optional BMW Professional Radio/Cassette/CD system, optional navigation system (MKIII/MKIV), Harman Kardon audio system.
Driver Assistance
Driver Assistance Features:
Cruise Control, Park Distance Control (PDC) - optional.
Connectivity
Connectivity Features:
Optional Bluetooth integration (car phone preparation), CD changer interface.
🔧 Maintenance
Service Intervals
Oil Change Interval:
BMW Condition Based Service (CBS) system typically recommends oil changes every 10,000-15,000 miles or based on driving conditions.
Air Filter Replacement:
Typically every 30,000 miles or as needed based on inspection.
Cabin Filter Replacement:
Typically every 15,000-30,000 miles or annually.
Spark Plug Replacement:
M54 engines use long-life spark plugs, typically around 100,000 miles. (Consult manual for specific plug type and gap).
Brake Fluid Flush:
Every 2 years, regardless of mileage.
Fluid Specifications
Engine Oil Type:
BMW Longlife-01 (LL-01) specification synthetic oil, typically 5W-30 or 0W-40. (e.g., Castrol Syntec 5W-30).
Engine Oil Capacity:
6.5 US quarts (6.2 Liters) with filter change.
Coolant Type:
BMW Blue Antifreeze/Coolant (G48 ethylene glycol-based).
Coolant Capacity:
Approx. 8.0 US quarts (7.5 Liters).
Power Steering Fluid:
Pentosin CHF 11S or equivalent hydraulic fluid. (BMW P/N 81 22 9 407 761).
Known Issues
Common Issues M54:
Oil filter housing gasket leaks, valve cover gasket leaks, PCV system failures (leading to rough idle and oil consumption), VANOS solenoid issues, coolant expansion tank failure, CCV system clogs.
Common Issues Chassis:
Subframe cracking (especially rear), suspension bushings wear (e.g., control arm bushings), window regulator failures, door seal degradation, ABS/DSC sensor issues.
Common Issues Electrical:
Heater core failures, blower motor resistor failure, instrument cluster pixelation, headlight condensation.
📚 Vehicle History
Brand Heritage
Bmw Heritage:
BMW has a long-standing reputation for producing driver-focused vehicles with excellent engineering and performance.
Model Evolution
E46 Introduction:
The E46 generation of the 3 Series was introduced in 1998 (for the 1999 model year), succeeding the popular E36.
330I Introduction:
The 3.0-liter engine (M54B30) replaced the 2.8-liter engine in the 328i for the 2001 model year, creating the 330i, offering a significant power increase.
Production
Production Period:
1999-2005 (for the specific E46 330i models covered)
Manufacturing Locations:
Primarily Germany (Dingolfing, Munich), also South Africa and Austria.
🏆 Awards & Recognition
Recognitions
Car And Driver 10 Best:
The E46 3 Series frequently appeared on Car and Driver's 10Best list during its production run, often including the 330i variant.
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