Target Audience:
DIY enthusiasts, independent repair shops, Mercedes-Benz ML 270 CDI owners
Value Proposition:
Saves significant money on repairs and maintenance compared to dealership or independent shop labor costs.
Ease Of Use:
Designed for ease of use with step-by-step instructions and clear visuals.
Accessibility:
Instantly downloadable and accessible on multiple devices.
Comprehensiveness:
Covers all aspects of servicing, repair, and maintenance.
Covered Years:
1999, 2000, 2001, 2002, 2003, 2004, 2005
Covered Models:
All ML 270 CDI variants
Covered Engines:
All engine types for the specified years (specifically the OM612 2.7L turbodiesel)
Estimated Page Count:
Comprehensive (exact number not specified, but described as 'full professional quality in depth')
Manual Type:
Service Repair Shop Manual
Delivery Method:
Instant Download
Engine:
Yes (including maintenance, troubleshooting, and repair of the OM612 turbodiesel engine)
Transmission:
Yes (likely covers both automatic and manual options if available for the ML 270 CDI)
Drivetrain:
Yes (including 4MATIC all-wheel-drive system)
Suspension:
Yes (including front and rear suspension components)
Brakes:
Yes (including hydraulic and electronic brake systems)
Steering:
Yes (including power steering system)
Electrical System:
Yes (including battery, charging system, starting system, lighting, and accessories)
Bodywork:
Yes (including body panel repair, door mechanisms, and glass)
Climate Control:
Yes (including HVAC system operation and repair)
Interior:
Yes (including seats, upholstery, and interior trim)
Safety Systems:
Yes (including airbags, seat belts, and ABS)
Routine Maintenance:
Yes (oil changes, filter replacements, fluid checks)
Troubleshooting:
Yes (diagnostic procedures and common fault finding)
Repair Procedures:
Yes (step-by-step instructions for various component repairs)
Component Replacement:
Yes (e.g., alternator, starter, water pump, brake pads)
Electrical Diagnostics:
Yes (including wiring diagrams)
Engine Rebuild:
Likely, given 'in depth' coverage
Transmission Service:
Likely
Brake System Service:
Yes
Depth Of Information:
Professional Quality, In-depth
Visual Aids:
Pictures and Wiring Diagrams
Instruction Style:
Easy to follow step-by-step instructions
Engine Type:
Inline 5-cylinder, turbocharged diesel
Displacement:
2.7 Liters (2685 cc)
Horsepower:
Approx. 163 PS (161 hp) @ 4200 rpm (typical for this engine)
Torque:
Approx. 370 Nm (273 lb-ft) @ 1800-2400 rpm (typical for this engine)
Fuel Injection:
Common Rail Direct Injection (CDI)
Transmission Type Standard:
5-speed Automatic (often the 5G-TRONIC, 722.6 series)
Transmission Type Optional:
Manual transmission may have been available in certain markets but less common for this model.
Drivetrain Configuration:
4MATIC Permanent All-Wheel Drive
Crash Test Results:
Refer to specific NHTSA/Euro NCAP data for W163 generation; expect good ratings for its era.
Active Safety:
Anti-lock Braking System (ABS), Electronic Stability Program (ESP), Traction Control System (ASR)
Passive Safety:
Front airbags, side airbags (optional/standard depending on trim), pre-tensioning seatbelts
Oil Change Interval:
Typically 15,000 km (9,300 miles) or 12 months, whichever comes first, using specified oil.
Transmission Fluid Service:
Check manual for specific intervals, often around 60,000-100,000 km (37,000-62,000 miles) for automatic transmission service.
Engine Oil:
MB 229.5 specification diesel engine oil (e.g., 5W-40 or 0W-40).
Transmission Fluid:
MB 236.10 specification ATF for 5-speed automatic transmission.
Coolant:
Mercedes-Benz approved G48 coolant (blue/green) or equivalent.
Common Problems:
Variable intake manifold flap failure (OM612), glow plug issues, certain electronic module failures, rust on body panels, DPF issues (if fitted), automatic transmission 'limp mode'.
Brand Legacy:
Mercedes-Benz, renowned for luxury, engineering, and durability.
First Generation Launch:
The W163 ML-Class was introduced in 1997, with the ML 270 CDI arriving later in the generation for European markets.
Production Period:
1999-2005 (for the W163 ML 270 CDI)
Manufacturing Plant:
Tuscaloosa, Alabama, USA (primary plant for ML-Class)
