🏷️ Basic Information

Make:

Iveco

Model:

Daily 3

Generation:

Third Generation

Model Years:

1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006

👋 Introduction

Vehicle Segment:

Light Commercial Vehicle (LCV), van, chassis-cab, minibus

Competitors 1999 2006:

Ford Transit, Mercedes-Benz Sprinter, Fiat Ducato, Renault Master, Volkswagen Crafter (depending on regional markets and specific body styles).

Vehicle Attributes:

Known for its robust construction, versatility, and availability in various configurations (panel van, chassis cab, minibus, flatbed).

Manual Value Proposition:

Empowers owners to perform maintenance and repairs, saving costs and improving vehicle longevity. Provides professional-level insights.

📋 Manual Details

Primary Focus:

Workshop Repair and Service

Target Audience:

Mechanical Technicians, DIY Enthusiasts

Estimated Pages:

Refer to official documentation for exact page count; typically extensive for workshop manuals.

Type:

Workshop Service Manual

Language:

English

Format:

PDF

Delivery Method:

Electronic Delivery via Email

📖 Manual Coverage

Engine:

Comprehensive repair and overhaul of engine components, including disassembly and reassembly.

Fuel System:

Detailed procedures for fuel system maintenance, diagnosis, and repair.

Ignition System:

Ignition system diagnosis, repair, and tune-up procedures.

Lubrication System:

Information on lubrication system operation, maintenance, and repair.

Exhaust System:

Exhaust system maintenance and repair procedures.

Electrical System:

Comprehensive coverage of the electrical system, including wiring diagrams, component testing, and troubleshooting.

Bodywork:

Body repair, panel removal and installation, and related procedures.

Transmission:

Detailed repair and overhaul procedures for the transmission.

Chassis:

Suspension, steering, and brake system repair and maintenance.

Drivetrain:

Components related to power delivery to the wheels.

Routine Maintenance:

Detailed instructions for routine maintenance tasks.

Troubleshooting:

Diagnostic procedures and troubleshooting guides for common and complex issues.

Repair Overhaul:

In-depth repair and overhaul procedures for all major vehicle systems.

Assembly Disassembly:

Step-by-step instructions for component and system assembly and disassembly.

Tune Ups:

Procedures for engine tune-ups and performance optimization.

Special Tools:

Identification and usage instructions for specialized Iveco tools.

Depth:

Comprehensive, suitable for professional technicians and advanced DIY users, covering detailed diagnostics and rebuilds.

Coverage:

Includes instructions for proprietary components and integrates information from component manufacturers.

📊 Manual Specifications

Format:

PDF

Quality:

Printable: Yes (High-quality digital reproduction)

Type:

N/A (Digital format)

Type:

N/A (Digital format)

⚙️ Engine Specifications

Engine Options:

The Iveco Daily 3 typically featured a range of diesel engines. Specific engine displacements and configurations would vary but commonly included: 2.3L, 2.5L, 2.8L (e.g., Sofim engines). Turbocharged and naturally aspirated variants were available.

Typical Horsepower Range:

Approximately 75 hp to 140 hp, depending on the specific engine variant.

Typical Torque Range:

Ranges would vary significantly based on engine size and turbocharging, generally from 180 Nm to over 300 Nm.

Fuel Type:

Diesel

Injection Type:

Mechanical Injection (early models) and Common Rail Direct Injection (later models).

Type:

Water-cooled

🔧 Transmission

Transmission Type:

Manual Transmission (5-speed and 6-speed variants were common).

Transmission Type:

Automatic or semi-automatic transmissions may have been available on specific trims or as optional equipment.

Drive Configuration:

Rear-wheel drive (RWD) was standard. All-wheel drive (AWD) variants were also offered in some markets and configurations.

📐 Dimensions

Wheelbase Options:

Multiple wheelbase options were available to suit different body styles and load capacities.

Body Styles:

Panel Van, Crew Cab, Chassis Cab (with various factory lengths), Minibus, Tipper.

Gvwr Range:

Gross Vehicle Weight Rating (GVWR) varied significantly depending on the model variant, typically ranging from 2.8 to 5.0 tonnes (or higher for specific heavy-duty versions).

🛡️ Safety Features

Crash Test Data:

Detailed crash test data specific to this generation and region may vary. Early 2000s LCVs generally had less stringent safety regulations compared to modern vehicles.

Brakes:

Front disc brakes, rear drum or disc brakes (depending on configuration). ABS typically available as an option or standard on higher trims.

Airbags:

Driver airbag was standard or optional. Passenger airbags less common on base models.

Seatbelts:

Three-point seatbelts for front occupants.

💡 Technology Features

Features 1999 2006:

Basic radio/cassette player or CD player. Limited infotainment options typical for the era.

Features 1999 2006:

ABS was an option. Cruise control less common. Focus was on utility rather than advanced driver aids.

Features 1999 2006:

No advanced connectivity features like Bluetooth or USB ports as standard; aftermarket solutions were typically required.

🔧 Maintenance

Oil Change Interval:

Typically 10,000-20,000 km or 12 months, depending on operating conditions and specific engine oil used. Refer to manual for exact intervals.

Air Filter Replacement:

Recommended every 20,000-40,000 km or as per manual recommendations.

Fuel Filter Replacement:

Typically every 30,000-60,000 km, crucial for diesel engines.

Engine Oil Type:

API CG-4 or CH-4 or higher for diesel engines. Specific viscosity grades (e.g., 15W-40, 10W-40) depending on climate. Consult manual for precise specifications.

Coolant Type:

Ethylene glycol-based antifreeze coolant, typically meeting Iveco specifications. OAT (Organic Acid Technology) or HOAT coolants often used.

Brake Fluid Type:

DOT 3 or DOT 4 brake fluid. Always check the reservoir cap or manual.

Transmission Fluid Type:

Manual transmission fluid (MTF) and rear axle/differential oil (e.g., GL-5 specification). Automatic transmission fluid (ATF) for automatic transmissions.

Common Wear Items:

Suspension components (bushings, ball joints), clutch wear (especially in high-use vehicles), exhaust system corrosion, EGR valve issues (on later diesel models).

Electrical Quirks:

Older vehicles can develop electrical gremlins; wiring harness integrity is important. Common issues might include faulty sensors or intermittent warning lights.

Engine Specific:

Specific engine variants may have known issues related to glow plugs, injection pumps, or turbocharger longevity depending on maintenance history.

📚 Vehicle History

Brand Focus:

Iveco (Industrial Vehicles Corporation) is a major Italian manufacturer of a wide range of commercial vehicles, trucks, and buses.

Daily Lineage:

The Iveco Daily has a long history as a versatile light commercial vehicle, with the 'Daily 3' representing a significant evolution in design and technology from previous generations.

Manufacturing Locations:

Iveco Daily vehicles are produced in various plants globally, including Italy and other European locations.

🏆 Awards & Recognition

Industry Awards:

The Iveco Daily range has historically received accolades such as 'Van of the Year' in various categories and years, reflecting its commercial success and versatility.