Model Variant:
Maxxer 300
Production Years Covered:
1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007, 2008
Product Type:
Factory Service Repair Manual
Category:
ATV (All-Terrain Vehicle)
Target Audience:
Owners and independent repair shops
Competitor Models:
Other 300cc class ATVs from brands like Polaris, Yamaha, Suzuki, Can-Am (during applicable years)
Manual Value:
Provides dealer-level technical information for DIY repairs and maintenance
Content Benefit:
Enables users to accurately diagnose and repair their Kymco Mongoose/Maxxer 300
Engine:
Complete engine overhaul, including disassembly, inspection, and reassembly
Fuel System:
Carburetor, fuel lines, fuel pump, fuel tank servicing
Ignition System:
CDI unit, spark plug, ignition coil diagnostics and replacement
Cooling System:
Radiator, fan, thermostat, coolant flow analysis
Transmission:
Clutch, gearbox, drive shafts, differential maintenance and repair
Brakes:
Hydraulic system, brake pads, rotors, calipers, bleeding procedures
Suspension:
Front and rear suspension components, shock absorbers, bushings, ball joints
Steering:
Steering column, tie rods, steering linkage adjustments and repair
Electrical System:
Wiring diagrams, battery, starter, alternator, lighting, fuses, relays
Chassis And Frame:
Frame inspection, welding procedures, component mounting
Bodywork And Panels:
Fender, plastics, seat, handle bar servicing
Diagnostic Procedures:
Step-by-step troubleshooting for common and uncommon issues
Disassembly And Reassembly:
Detailed instructions for all major components
Adjustment Procedures:
Carburetor, brakes, clutch, chain adjustment
Lubrication:
Scheduled lubrication points and fluid types
Wiring Diagrams:
Complete, high-resolution electrical schematics
Cable And Harness Routing:
Illustrated guidance for proper routing to prevent damage
Special Tool Usage:
Identification and application of Kymco-specific tools
Depth:
Factory-level diagnostics and repair
Detail Level:
Includes detailed illustrations and step-by-step instructions
Type:
4-stroke, SOHC, Liquid-cooled
Displacement:
Approx. 270-300cc (Specific value may vary, refer to manual for exact designation)
Bore X Stroke:
Refer to Manual for Specifics
Compression Ratio:
Refer to Manual for Specifics
Horsepower:
Refer to Manual for Specifics
Torque:
Refer to Manual for Specifics
Carburetor Type:
Mikuni (likely) or Keihin, specific model in manual
Fuel Type:
Unleaded gasoline
Fuel Tank Capacity:
Refer to Manual for Specifics (typically 3-4 gallons)
Type:
Automatic (CVT - Continuously Variable Transmission)
Drive System:
2WD (Two-Wheel Drive) or 4WD (Four-Wheel Drive) depending on specific model variant
Gear Selection:
Forward, Neutral, Reverse
Cvtfresh Fluid Type:
Refer to Manual for Specifics (typically CVT fluid or specific ATF)
Length:
Refer to Manual for Specifics
Width:
Refer to Manual for Specifics
Height:
Refer to Manual for Specifics
Dry Weight:
Refer to Manual for Specifics (typically 500-600 lbs)
Payload Capacity:
Refer to Manual for Specifics
Oil Change Interval:
Refer to Manual for Specifics (typically every 1000-1500 miles or annual)
Air Filter Cleaning:
Refer to Manual for Specifics (e.g., every 6 months or as needed)
Spark Plug Replacement:
Refer to Manual for Specifics (e.g., annually or every 3000 miles)
Engine Oil Type:
Refer to Manual for Specifics (e.g., SAE 10W-40 API SG or higher)
Coolant Type:
Refer to Manual for Specifics (e.g., Ethylene Glycol based coolant)
Brake Fluid Type:
Refer to Manual for Specifics (DOT 3 or DOT 4)
Common Complaints:
Potential for carburetor issues (clogging), CVT belt wear, starter motor issues, and occasional electrical gremlins. Manual will provide troubleshooting for these.
Specifications:
Detailed torque specifications provided for all critical fasteners.
Manufacturer:
Kymco (Kwang Yang Motor Co., Ltd.), a Taiwanese manufacturer of scooters, motorcycles, and ATVs.
Positioning:
The Mongoose/Maxxer 300 series represented Kymco's entry into the mid-size sport/utility ATV segment, offering a balance of performance and value.
Manufacturing Location:
Taiwan