🏷️ Basic Information

Make:

Dodge

Model:

Ram Pickup Truck

Series:

1500, 2500, 3500

Product Name:

Dodge Ram 1500-2500-3500 Pickup Truck 1999-2009 Workshop Repair & Service Manual

Covered Years:

1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007, 2008, 2009

Chassis Codes:

DR (Second Generation Ram), DM/BE (Third Generation Ram)

👋 Introduction

Target Audience:

Dodge Ram owners seeking to perform their own maintenance and repairs, independent repair shops

Value Proposition:

Provides official, complete service information typically found in professional manuals at a fraction of the cost, enabling DIY repair

Completeness:

Guaranteed complete, no missing or corrupt pages, covers entire 1999-2009 production run

Accessibility:

Cross-platform PDF format for easy access on various devices

Support:

Customer satisfaction guaranteed with prompt issue resolution

📋 Manual Details

Primary Focus:

Comprehensive workshop repair and service procedures

Specific Models Covered:

Dodge Ram 1500, 2500, 3500, including SRT-10 and Diesel variants

Total File Size Mb:

1300

Type:

Workshop Repair & Service Manual

Language:

English

File Format:

PDF

📖 Manual Coverage

Powertrain:

Engine (Gasoline & Diesel), Transmission (Automatic & Manual), Transfer Case, Driveline, Differential

Chassis:

Suspension, Steering, Brakes, Frame & Bumpers, Wheels & Tires

Electrical:

Battery System (Gasoline/Diesel variations), Charging System, Starting System, Ignition System, Lighting, Instrument Cluster, Audio/Video, Navigation, Telecommunication, Power Systems, Vehicle Theft Security, Cruise Control

Body And Comfort:

Body, Heating & Air Conditioning (HVAC), Restraints (Airbags), Wipers & Washers, Horn, Doors, Interior Trim

Emissions And Fuel:

Fuel System, Emissions Control Systems

Diagnostics:

Troubleshooting procedures, Diagnostic Trouble Codes (DTC) index and interpretation

Maintenance:

Lubrication and maintenance schedules, fluid specifications and capacities, filter replacement procedures

Repair:

Step-by-step repair instructions for all major components and systems, including engine overhaul, transmission rebuild, brake service, suspension replacement

Technical Data:

Torque specifications, clearances, adjustments, wiring diagrams, component locations

Engine Mechanical:

Engine assembly and disassembly, piston and connecting rod installation, crankshaft installation, cylinder head reconditioning, valve timing adjustments.

Transmission And Driveline:

Automatic and manual transmission overhaul, clutch service, differential bearing preload and gear backlash adjustment (as exemplified in the provided text), axle service, driveshaft repair.

Braking System:

Front and rear brake diagnosis and repair, caliper service, rotor replacement, brake line and hose replacement, parking brake adjustment.

Suspension Steering System:

Front and rear suspension component replacement (shocks, springs, control arms, ball joints), steering gear service, power steering system diagnosis, wheel alignment specifications.

Electrical System Diagnosis:

Wiring diagrams for all systems, charging system testing, starting system troubleshooting, component testing, fuse and relay identification and testing.

HVAC System:

Air conditioning system diagnosis and refrigerant service, heater core replacement, blower motor service, climate control system troubleshooting.

Body And Interior:

Door lock and window regulator repair, seat adjustment mechanisms, body panel alignment, bumper repair and replacement, interior trim panel removal and installation.

Emissions Control:

Diagnosis and repair of emission control systems, including catalytic converter, oxygen sensors, EGR system, and evaporative emission control (EVAP) system.

Depth:

Comprehensive from basic maintenance to advanced diagnostics and major component overhauls, suitable for DIY enthusiasts and professional technicians

📊 Manual Specifications

Compatibility:

Windows, Mac OS X, Linux, Android, iOS

Printable:

Yes, fully printable

Binding Type:

Digital Download (PDF)

Paper Type:

N/A (Digital)

Searchable:

Likely searchable due to PDF format

Diagrams:

Includes diagrams and illustrations

⚙️ Engine Specifications

Gasoline Options:

3.9L Magnum V6, 4.7L Magnum V8, 5.7L HEMI V8, 8.3L Viper V10 (SRT-10)

Diesel Options:

5.9L Cummins Turbo Diesel I6, 6.7L Cummins Turbo Diesel I6

Horsepower Range:

Approximately 175 HP (3.9L V6) to 500 HP (SRT-10 V10)

Torque Range:

Approximately 230 lb-ft (3.9L V6) to 525 lb-ft (SRT-10 V10), Diesel variants significantly higher (e.g., 525-610 lb-ft for Cummins)

Gasoline Injection:

Multi-point fuel injection (MPI)

Diesel Injection:

Common Rail Diesel Injection (CRDI) for 6.7L Cummins, Rotary Injection for 5.9L Cummins

🔧 Transmission

Manual Transmission:

Available on some models (e.g., NV3500 5-speed, NV4500 5-speed for HD models)

Automatic Transmission:

42RE 4-speed, 47RE 4-speed, 48RE 4-speed (for HD and Diesel), 45RFE/545RFE 4-speed/5-speed (depending on year/engine)

Transfer Case:

Available in 2WD and 4WD configurations, with manual or electronic shift transfer cases

📐 Dimensions

Body Styles:

Regular Cab, Extended Cab (Club Cab), Crew Cab

Bed Lengths:

Short Bed (approx. 6.3 ft), Long Bed (approx. 8 ft)

Gvwr Range:

Varies significantly by model (1500, 2500, 3500) and configuration, typically from ~6,000 lbs to over 10,000 lbs for HD models

🛡️ Safety Features

NHTSA Ratings:

Varies by model year and crash test specifics; refer to specific NHTSA reports for detailed ratings.

ABS:

Standard Anti-lock Braking System (ABS) across most models.

Traction Control:

Available on some models, particularly higher trims or optional.

Airbags:

Driver and passenger front airbags standard. Side airbags available on some later models.

💡 Technology Features

Audio Systems:

Factory AM/FM/CD players, optional Infinity or Boston Acoustics premium sound systems, satellite radio (SiriusXM) availability.

Navigation:

Optional factory navigation system available on higher trim levels during later years of production.

Cruise Control:

Standard speed control system on most models.

Parking Assist:

Rear parking assist sensors became available on some later models.

Aux Input:

Auxiliary audio input jack became more common on later models.

🔧 Maintenance

Oil Change:

Typically every 3,000-7,500 miles or 6 months, depending on engine, oil type, and driving conditions (refer to manual for specific intervals).

Transmission Fluid Change:

Recommended every 30,000-60,000 miles for automatic transmissions; consult manual for specifics.

Engine Oil Gasoline:

API SN or newer, SAE 5W-30 or 10W-30 (check owner's manual for exact specification based on engine and temperature).

Engine Oil Diesel Cummins:

API CI-4 or CJ-4, SAE 15W-40 (check owner's manual for exact specification).

Coolant:

HOAT (Hybrid Organic Acid Technology) type coolant, typically orange or red, with a 50/50 mix of coolant and distilled water.

Transmission Fluid:

ATF+4 (Automatic Transmission Fluid) for most automatic transmissions; NV3500/NV4500 manual transmissions require appropriate manual transmission fluid (e.g., Mopar Manual Transmission Lubricant or equivalent).

Second Gen Gasoline Engines:

Intake manifold gasket leaks, spark plug blowouts (4.7L V8), plenum gasket issues (5.2L/5.9L Magnum).

Third Gen Gasoline Engines:

Water pump leaks, exhaust manifold cracks (5.7L HEMI), cam phaser issues (5.7L HEMI).

Diesel Cummins:

Injector issues, fuel pump problems, turbocharger wear, potential for automatic transmission failure (especially early 48RE under heavy load/towing).

Suspension Steering:

Ball joint wear, tie rod end wear, steering linkage play, front end shimmy.

Brakes:

Warped brake rotors, premature wear of brake pads, caliper issues.

📚 Vehicle History

Dodge Trucks:

Dodge has a long history of producing rugged and capable trucks, establishing the Ram line as a significant player in the pickup market.

Second Generation Dr:

1994-2001: Introduced the distinctive 'மைப்பு' grille and significantly updated styling, laying the groundwork for modern Ram trucks.

Third Generation Dm Be:

2002-2008/2009: Redesigned chassis (often referred to as the 'new body style' or 'Mega Cab'), updated powertrains (including HEMI and 6.7L Cummins), and significant interior and technology enhancements. The 2500/3500 models retained the 2002 body style through 2009, while 1500 transitioned to the fourth generation in 2009.

Manufacturing Locations:

Primarily Saltillo Truck Plant (Mexico) and Warren Truck Assembly Plant (Michigan, USA)

🏆 Awards & Recognition

Truck Of The Year:

Various Ram models and configurations received 'Truck of the Year' awards from publications like MotorTrend and Four Wheeler during this period, particularly highlighting the Cummins diesel models for their capability.