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BMW 3-series (E46) 1999 Service and Repair Manual

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🏷️ Basic Information Identification Make: BMW Model: 3-series Chassis Code: E46 Model Year Coverage: 1999 Generation Generation Name: Fourth Generation E46 Generation Introduction Year: 1998 Codes Engine Codes Covered: M52TU...
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Taper: Car
Distributeur:
UGS: 164193
Mots clés: 1999 3-series BMW Car Cars E46 Misc
BMW 3-series (E46) 1999 Service and Repair ManualBMW 3-series (E46) 1999 Service and Repair ManualBMW 3-series (E46) 1999 Service and Repair Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
3-series
Chassis Code:
E46
Model Year Coverage:
1999
Generation
Generation Name:
Fourth Generation E46
Generation Introduction Year:
1998
Codes
Engine Codes Covered:
M52TU (Inline-6), M43 (Inline-4)
👋 Introduction
Market Position
Vehicle Segment:
Compact Executive Sedan/Coupe/Convertible/Wagon
Bmw Philosophy:
Represents BMW's 'Ultimate Driving Machine' philosophy with a focus on performance, handling, and driver engagement.
Competitive Analysis
Key Competitors:
Mercedes-Benz C-Class (W202), Audi A4 (B5), Lexus IS200, Alfa Romeo 156.
Key Features
Driver Dynamics:
Renowned for its balanced chassis, rear-wheel-drive platform, and precise steering.
Build Quality:
High levels of perceived quality, premium interior materials, and robust engineering.
Manual Value Proposition:
Empowers owners and independent technicians with factory-level diagnostic and repair knowledge.
📋 Manual Details
Coverage Areas
Models Covered:
All E46 3-series body styles and engine variants for 1999 (e.g., 323i, 328i, 318i).
Repair Scope:
Comprehensive A-Z repair and maintenance procedures, covering all systems and components.
Page Count
Estimated Page Count:
1000+
Manual Type
Manual Classification:
Factory Authorized Service and Repair Manual
Language
Language:
English
Format
Format Type:
Digital (PDF) / Printed (typically spiral-bound or perfect-bound)
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine mechanicals (block, head, pistons, crankshaft), fuel injection, ignition, cooling, lubrication, emissions control (DME).
Transmission Systems:
Manual transmission (Getrag S5D series), Automatic transmission (GM A5S series), clutch, driveshafts, differentials.
Chassis Systems:
Suspension (front strut assembly, rear multi-link), steering (hydraulic power steering), brakes (ABS, DSC, brake components, fluid), wheels and tires.
Electrical Systems:
Battery, charging system, starter, lighting, instrumentation, body electronics (BCM), comfort systems, diagnosis (OBD-II).
Body Systems:
Body structure, exterior panels, doors, glass, interior trim, HVAC system, safety restraints (airbags).
Procedures Included
Maintenance Procedures:
Oil changes, filter replacements (oil, air, cabin), spark plug replacement, coolant flush, brake fluid flush, interval checks.
Diagnostic Procedures:
Troubleshooting guides, fault code interpretation (DTCs), symptom-based diagnosis, wiring diagrams for electrical systems.
Repair Procedures:
Engine component replacement (e.g., water pump, thermostat, VANOS), transmission overhaul, brake caliper replacement, suspension component renewal, electrical component testing and replacement.
Special Procedures:
Engine timing adjustments, fuel system component testing, advanced electrical diagnostics, chassis alignment procedures.
Technical Depth
Depth Of Coverage:
Detailed technical specifications, torque values, clearances, diagnostic flowcharts, step-by-step repair instructions, and exploded views.
Diagnostic Tools Referenced:
BMW proprietary diagnostic tools (e.g., GT1, DIS) and general OBD-II scanners.
📊 Manual Specifications
File Format
Digital Format:
Searchable PDF with hyperlinked sections for easy navigation.
Print Quality
Print Clarity:
High-resolution diagrams, clear text, and accurate illustrations suitable for printing.
Binding Type
Physical Binding:
Durable binding (e.g., spiral-bound, perfect-bound) designed for workshop use.
Paper Type
Physical Paper:
Heavy-duty, laminated pages to resist grease and dirt in a workshop environment.
⚙️ Engine Specifications
Primary Engine
Engine Variant 1:
M52TU (2.5L/2.8L Inline-6)
Engine Variant 2:
M43 (1.9L Inline-4 - primarily 318i)
Performance M52Tu
Displacement 2.5L:
2494 cc (approx. 152 cu in)
Horsepower 2.5L:
170 hp @ 5500 rpm (323i)
Torque 2.5L:
181 lb-ft @ 3500 rpm (323i)
Displacement 2.8L:
2793 cc (approx. 170 cu in)
Horsepower 2.8L:
193 hp @ 5300 rpm (328i)
Torque 2.8L:
207 lb-ft @ 3500 rpm (328i)
Performance M43
Displacement 1.9L:
1895 cc (approx. 116 cu in)
Horsepower 1.9L:
118 hp @ 5500 rpm (318i)
Torque 1.9L:
133 lb-ft @ 3250 rpm (318i)
Fuel System
Fuel Delivery:
Electronic fuel injection (EFI), Bosch Motronic ME 7.2 / DME 7.3
Fuel Type:
Premium Unleaded Gasoline (91 octane or higher recommended)
Engine Features
Vanos:
Double VANOS (Variable Valve Timing) on M52TU engines.
🔧 Transmission
Standard
Manual Transmission Standard:
5-speed Getrag manual transmission (e.g., S5D 250G)
Optional
Automatic Transmission Optional:
5-speed ZF Steptronic automatic transmission (e.g., A5S 325Z)
Features
Traction Control:
Available ASC+T (Automatic Stability Control + Traction) or DSC (Dynamic Stability Control) on select models.
Fluid Specs
Manual Transmission Fluid:
BMW MTF LT-1 or LT-2 (equivalent to SAE 75W-90 GL-4/GL-5)
Automatic Transmission Fluid:
BMW ATF LT-3 (Dexron III equivalent) - Critical to use correct fluid type.
📐 Dimensions
Exterior Sedan
Wheelbase:
2760 mm (108.7 in)
Length:
4471 mm (176.0 in)
Width:
1739 mm (68.5 in)
Height:
1371 mm (53.9 in)
Weights Sedan
Curb Weight Approx:
1450 - 1550 kg (3197 - 3417 lbs)
Gross Vehicle Weight Rating:
Varies by model, consult manual for specifics.
Wheel Bolt Pattern:
5x120 mm
Center Bore:
72.5 mm
🛡️ Safety Features
Ratings
NHTSA Front Impact:
4/5 stars (driver/passenger)
IIHS Side Impact:
Acceptable (for models tested prior to significant redesign)
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Traction Control:
Optional ASC+T or DSC.
Passive Features
Airbags:
Front driver and passenger airbags, optional side airbags.
Seatbelts:
3-point inertia-reel seatbelts with pretensioners.
💡 Technology Features
Infotainment
Audio System:
BMW Professional CD/Radio, optional Harman Kardon sound system.
Navigation:
Optional BMW Business or Professional Navigation System with CRT screen and CD-ROM based maps.
Driver Assistance
Stability Control:
ASC+T or DSC available, improving stability and traction.
Cruise Control:
Standard on most models.
Connectivity
Telematics:
Optional BMW Assist telematics system with cellular phone integration.
🔧 Maintenance
Service Intervals Typical
Oil Change Interval:
BMW Condition Based Service (CBS) system, typically around 10,000-15,000 miles or annually.
Spark Plug Interval:
Around 60,000 miles for M52TU, potentially longer for M43. Specifics in manual.
Coolant Flush Interval:
Every 2-3 years or 30,000-50,000 miles.
Brake Fluid Interval:
Every 2 years, regardless of mileage.
Fluid Specifications
Engine Oil Spec:
BMW Longlife-01 (LL-01) or LL-98 approved synthetic oil, SAE 5W-30 or 5W-40 recommended.
Coolant Spec:
BMW Blue Antifreeze/Coolant (G48 ethylene glycol based), diluted 50/50 with distilled water.
Power Steering Fluid:
Pentosin CHF 11S or CHF 202 (mineral oil based hydraulic fluid, NOT ATF).
Known Issues
Common E46 Issues 1:
Cooling system failures (water pump, thermostat, expansion tank, radiator hoses), VANOS solenoid issues (M52TU), subframe mounting point cracking, CCV (Crankcase Ventilation) system failure leading to oil leaks and rough running.
Common E46 Issues 2:
Oil pan gasket leaks, valve cover gasket leaks, ABS/DSC sensor failures, window regulator failures, blower motor resistor failure.
Technical Specs
Tire Pressure Typical:
Refer to door jamb sticker; typically 30-32 PSI front/rear for standard sizes.
Torque Wheel Lug Bolts:
140 Nm (103 lb-ft)
📚 Vehicle History
Brand Heritage
Bmw Legacy:
BMW has a long history of producing premium, performance-oriented vehicles with a focus on driving dynamics.
Model Evolution
E46 Introduction:
Introduced in 1998, the E46 succeeded the E36 3-series and represented a significant advancement in design, technology, and driving refinement.
E46 Variants:
The E46 platform spawned numerous body styles including Sedan (E46/4), Coupe (E46/2), Convertible (E46/2C), Touring (E46/3), and Compact (E46/5 - not covered in this 1999 manual).
Production
Production Period:
1998-2006 (Sedan/Coupe/Convertible/Touring)
Key Manufacturing Locations:
Germany (Dingolfing, Munich), Austria (Graz - Magna Steyr), South Africa, China, Thailand.
🏆 Awards & Recognition
Recognitions
Car And Driver 10Best:
E46 3-series was frequently named to Car and Driver's 10Best lists during its production run for its exceptional driving dynamics.
Ward 10Best Engines:
BMW's inline-6 engines, including those in the E46, were often recognized for their smooth operation and performance.
Certifications
European Safety Awards:
Likely received favorable safety ratings from European NCAP equivalent bodies.
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