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BMW 530 530i 1999 Factory Service Repair Manual

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🏷️ Basic Information Identification Make: BMW Model: 530i Year: 1999 Codes Chassis Code: E39 👋 Introduction Market Position Positioning: Entry-level luxury sedan, sport-oriented executive car Competitive Analysis Competitors: Mercedes-Benz E-Class,...
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Mots clés: 1999 530 530i BMW Car Cars Misc
BMW 530 530i 1999 Factory Service Repair ManualBMW 530 530i 1999 Factory Service Repair ManualBMW 530 530i 1999 Factory Service Repair ManualBMW 530 530i 1999 Factory Service Repair Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
530i
Year:
1999
Codes
Chassis Code:
E39
👋 Introduction
Market Position
Positioning:
Entry-level luxury sedan, sport-oriented executive car
Competitive Analysis
Competitors:
Mercedes-Benz E-Class, Audi A6, Lexus GS, Cadillac Seville
Key Features
Driving Dynamics:
Renowned for balanced handling, responsive steering, and powerful inline-6 engine
Build Quality:
Typical BMW build quality with premium interior materials and solid construction
📋 Manual Details
Coverage Areas
Primary Coverage:
Complete Factory Service & Repair
Page Count
Estimated Pages:
1500+
Manual Type
Type:
Service Manual / Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
M54B30 (3.0L Inline-6)
Engine Management:
DME (Digital Motor Electronics), diagnostics, sensor functions
Fuel System:
Fuel injection, fuel pump, pressure regulator, injectors
Cooling System:
Radiator, water pump, thermostat, hoses, fan
Exhaust System:
Catalytic converter, mufflers, exhaust manifold, sensors (O2)
Transmission:
GM A5S360R (5-Speed Automatic)
Drivetrain:
Rear Wheel Drive (RWD), driveshaft, differential, axles
Suspension:
Front strut assembly, rear multi-link, control arms, bushings, shock absorbers
Steering:
Power steering system, pump, steering rack, tie rods
Brakes:
Front vented discs, rear solid discs, ABS (Anti-lock Braking System), DSC (Dynamic Stability Control)
Electrical System:
Battery, alternator, starter, wiring diagrams, fuses, relays
Lighting:
Headlights, taillights, interior lights, fog lights
HVAC:
Air conditioning, heating, climate control, blower motor, evaporator
Body And Chassis:
Frame, body panels, doors, hood, trunk, glass, seals
Interior:
Seats, dashboard, trim, airbags, seatbelts
Infotainment:
Radio, CD player, speaker system (coverage may vary by specific vehicle options)
Procedures Included
Maintenance:
Oil changes, filter replacements, tune-ups, fluid checks
Troubleshooting:
Diagnostic fault codes (DTCs), symptom-based troubleshooting guides
Repair:
Engine rebuild, transmission service, brake caliper replacement, suspension component repair
Diagnostics:
Wiring diagrams, component testing procedures, sensor signal analysis
Torque Specifications:
Crucial for assembly and disassembly of all major components
Technical Depth
Depth:
Comprehensive, from basic maintenance to full engine and transmission overhauls
Diagnostic Detail:
Advanced electronic diagnostics, including EWS (Immobilizer) and ABS/DSC system logic
Electrical Schematics:
Detailed, system-by-system wiring diagrams with component location and function
📊 Manual Specifications
File Format
Format:
Digital PDF
Print Quality
Quality:
High-resolution, scannable for clear printing
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Code:
M54B30
Engine Type:
3.0L (2979 cc) Naturally Aspirated Inline-6
Bore X Stroke:
84.0 mm x 89.6 mm
Compression Ratio:
10.2:1
Performance
Horsepower:
228 hp @ 5900 rpm
Torque:
214 lb-ft @ 3500 rpm
Fuel System
Injection Type:
Sequential Multi-Port Fuel Injection (SFI)
Fuel Type:
Premium Unleaded Gasoline (91 Octane Recommended)
Engine Management
ECU:
Bosch Motronic ME 7.2
🔧 Transmission
Standard
Type:
GM A5S360R 5-Speed Automatic
Optional
Type:
Getrag 420G 6-Speed Manual (Less common in 530i, more prevalent in 540i of this generation)
Features
Automatic Features:
Steptronic (manual shifting mode)
Fluid Specifications
Automatic Fluid Type:
BMW ATF LT-3 (or equivalent like Pentosin ATF1)
Fluid Capacities
Automatic Capacity:
Approx. 9.5 liters (for complete flush)
📐 Dimensions
Exterior
Length:
188.0 inches (4775 mm)
Width:
71.0 inches (1803 mm)
Height:
57.1 inches (1450 mm)
Wheelbase:
111.4 inches (2830 mm)
Weights
Curb Weight:
Approx. 3571 lbs (1620 kg)
Gross Vehicle Weight Rating:
Approx. 4519 lbs (2050 kg)
🛡️ Safety Features
Ratings
NHTSA Front Impact:
4/5 Stars (Driver/Passenger)
NHTSA Side Impact:
4/5 Stars (Front/Rear)
Active Features
ABS:
Standard
Dsc:
Dynamic Stability Control (Standard)
Passive Features
Airbags:
Frontal airbags, side airbags (optional/standard depending on trim)
Seatbelts:
3-point seatbelts with pretensioners
💡 Technology Features
Infotainment
Head Unit:
BMW Business CD or Professional CD/Cassette system (options vary)
Audio System:
Optional Harman Kardon sound system available.
Driver Assistance
Cruise Control:
Standard on all models.
Connectivity
Navigation:
Optional BMW Professional navigation system available.
Comfort Features
Seats:
Power adjustable front seats with driver memory function, heated seats (optional).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500-10,000 miles or as indicated by the Condition Based Service (CBS) system.
Spark Plug Replacement:
Approximately every 60,000 miles for iridium plugs.
Transmission Fluid Change:
Recommended every 50,000 - 60,000 miles for automatic transmissions.
Fluid Specifications
Engine Oil Type:
SAE 0W-30 or 5W-30 Synthetic (BMW LL-01 approved)
Coolant Type:
BMW Blue Antifreeze/Coolant (G48 or equivalent)
Fluid Capacities
Engine Oil Capacity:
7.0 US quarts (6.6 liters) with filter change
Known Issues
Vibration Causes:
Worn driveshaft guibo (flex disc), center support bearing, or out-of-balance driveshaft.
Oil Leaks:
Common from valve cover gasket, oil pan gasket, and oil filter housing gasket (O-ring).
Cooling System:
Plastic coolant expansion tanks can become brittle and crack; water pump and thermostat failures.
Suspension:
Front control arm bushings (also known as 'thrust bushings') wear out, causing steering looseness and tire wear.
Electrical Gremlins:
Corrosion in ABS/ASC wheel speed sensors, faulty blower motor resistor, LCM (Light Control Module) issues.
📚 Vehicle History
Brand Heritage
Brand Legacy:
BMW is renowned for its 'Ultimate Driving Machine' philosophy, emphasizing performance, luxury, and engineering excellence.
Model Evolution
E39 Generation:
The E39 generation (1995-2003) marked a significant step forward for the 5 Series, with improved aerodynamics, chassis dynamics, and technology over its E34 predecessor.
530I Placement:
The 530i, introduced for the 1999 model year, replaced the 528i, offering a more potent 3.0-liter inline-six engine.
Production
Production Start:
1995 (E39 Series)
Production End:
2003 (E39 Series)
🏆 Awards & Recognition
Recognitions
Car And Driver 5Best:
The E39 5 Series consistently appeared on Car and Driver's '10Best' list during its production run, recognizing its superior engineering and driving dynamics.
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