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Citroen Berlingo 1999 Workshop Repair Service Manual

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🏷️ Basic Information Identification Make: Citroen Model: Berlingo Year: 1999 Codes Model Code: M49/M59 (depending on specific body style) 👋 Introduction Market Position Vehicle Segment: Compact MPV (Multi-Purpose Vehicle) /...
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UGS: 452399
Mots clés: 1999 Berlingo Car Cars Citroen
Citroen Berlingo 1999 Workshop Repair Service Manual
🏷️ Basic Information
Identification
Make:
Citroen
Model:
Berlingo
Year:
1999
Codes
Model Code:
M49/M59 (depending on specific body style)
👋 Introduction
Market Position
Vehicle Segment:
Compact MPV (Multi-Purpose Vehicle) / Leisure Activity Vehicle
Competitive Analysis
Competitors:
Renault Kangoo, Peugeot Partner, Fiat Doblò, Volkswagen Caddy
Key Features
Design Philosophy:
Practical, versatile, and family-oriented vehicle with a van-derived platform.
Utility:
Designed for maximum interior space and cargo capacity, often with sliding rear doors for accessibility.
Manual Value Proposition:
Enables DIY repairs and maintenance, saving significant costs and promoting vehicle longevity.
📋 Manual Details
Coverage Areas
Markets Covered:
All Models/Engines/Trim/Transmissions Types
Page Count
Estimated Page Count:
Hundreds of pages (as stated in product description)
Manual Type
Type:
Workshop Repair Service Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Service Repair:
Included
Transmission Service Repair:
Included
Brake System:
Included
Electrical System:
Included
Suspension:
Included
Steering:
Included
Cooling System:
Included
Fuel Injection Fuel System:
Included
Emission System:
Included
Heater Air Conditioning:
Included
Engine Control System:
Included
Chassis Body:
Included
Restraint System:
Included
Interior:
Included
Differential Drive:
Included
Axle:
Included
General Maintenance:
Included
Troubleshooting:
Included
Periodic Lubrication:
Included
Wiring Diagrams:
Included
Procedures Included
Repair Procedures:
Detailed substeps, numbered instructions, step-by-step guidance
Diagnostic Procedures:
Comprehensive diagnostic information, troubleshooting, electrical service procedures
Maintenance Procedures:
General maintenance, periodic lubrication, component servicing
Disassembly Assembly:
Included
Cleaning Reinstalling:
Included
Technical Depth
Depth:
Professional technician level, same as used in service/repair shops
📊 Manual Specifications
File Format
Format:
PDF
Readability:
Zoom IN/OUT capability
Print Quality
Printability:
Full Printable
Binding Type
Type:
Digital Download (PDF)
Paper Type
Type:
N/A (Digital)
Requirements
Software Requirements:
Adobe PDF Reader & WinZip
Compatibility
Operating Systems:
All Versions of Windows & Mac
⚙️ Engine Specifications
Primary Engine
Engine Options 1999:
Likely includes petrol (e.g., 1.4L TU3, 1.6L TU5) and diesel (e.g., 1.9L DW8 naturally aspirated, DW10 turbodiesel) variants. Specific details would be within the manual.
Performance
Typical Power Output:
Ranging from approximately 75 PS to 90 PS for petrol engines and 60 PS to 90 PS for diesel engines, depending on variant. Exact figures in manual.
Fuel System
Fuel Delivery:
Likely multi-point fuel injection (MPI) for petrol engines and direct injection (DI) or common rail (for later turbodiesel variants) for diesel engines.
🔧 Transmission
Standard
Transmission Type Standard:
Typically a 5-speed manual gearbox
Optional
Transmission Type Optional:
Possibly an automated manual transmission (e.g., SensoDrive in later models, though less common in 1999) or a torque converter automatic on certain markets/engines.
Features
Clutch Type:
Hydraulically operated dry single-plate clutch
📐 Dimensions
Exterior
Body Styles:
Panel Van, Combi (Passenger version), potentially extended wheelbase versions.
Cargo
Cargo Volume:
Significant for its class, especially in panel van configuration, designed for commercial and family utility.
Weights
Gross Vehicle Weight:
Varies by configuration, but typically around 1700-2000 kg.
🛡️ Safety Features
Ratings
Euro Ncap Rating:
Likely received a 3-star rating for adult occupant protection in its initial Euro NCAP tests, reflecting early 2000s safety standards.
Active Features
ABS:
Optional on many models, standard on higher trims.
Passive Features
Airbags:
Driver airbag standard, passenger airbag often optional or standard on higher trims.
Seatbelts:
All seats equipped with 3-point seatbelts, potentially with pre-tensioners.
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM radio with cassette player or CD player depending on trim level and optional upgrades. Likely 2 or 4 speakers.
Driver Assistance
Cruise Control:
Optional on higher trim levels or larger engine variants.
Connectivity
Remote Central Locking:
Available on most models, often with an immobiliser system.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically around 15,000 km (9,300 miles) or 1 year, whichever comes first. Refer to manual for precise intervals based on engine and driving conditions.
Timing Belt Replacement:
For petrol engines (e.g., TU series), typically every 80,000-120,000 km or 5-6 years. For diesel engines (DW series), intervals could be similar or higher. Crucial to check manual for specific engine variant.
Fluid Specifications
Engine Oil Specification:
Likely SAE 5W-40 or 10W-40, API SL/CF or ACEA A3/B3 specifications. Manual will specify exact grade and capacity.
Coolant Specification:
Ethylene glycol based antifreeze coolant, typically a 50/50 mix with de-ionized water. Specific Citroen coolant types may be recommended (e.g., Type D). Capacity around 5-7 liters.
Brake Fluid Specification:
DOT 3 or DOT 4 synthetic brake fluid. Capacity around 0.7-1.0 liters.
Transmission Oil Specification:
Manual transmission: Typically API GL-4 SAE 75W-80 or 75W-90. Capacity around 1.8-2.2 liters. Automatic transmission (if applicable): Dexron III or equivalent.
Known Issues
Common Wear Items:
Front suspension components (wishbone bushes, ball joints), rear axle torsion bar suspension (potential for sagging), exhaust system corrosion, clutch wear, and occasional electrical gremlins.
Engine Specific Concerns:
Potential for head gasket issues on some petrol engines under stress, injector issues on early diesel engines, and timing belt failures if not replaced on schedule.
📚 Vehicle History
Brand Heritage
Citroen Design Philosophy:
Known for innovative suspension (e.g., hydropneumatic), avant-garde styling, and emphasis on ride comfort and practicality.
Model Evolution
First Generation:
The 1999 model represents the first generation of the Berlingo, launched in 1996 as a successor to the Citroen C15. It established the modern compact MPV/van formula.
Production
Manufacturing Location:
Primarily manufactured in France (e.g., Vigo, Spain; Mangualde, Portugal for some export markets).
🏆 Awards & Recognition
Recognitions
Van Of The Year:
While specific 1999 awards might be elusive, the Berlingo has historically been well-received in the light commercial vehicle and compact MPV segments, often lauded for its practicality.
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