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Daewoo Lanos 1999 Full Service Repair Manual

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The Daewoo Lanos, produced starting in 1999, is a compact car designed for practical and affordable transportation. Developed with input from Porsche Engineering, this model aimed to offer a reliable...
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UGS: 66827
Mots clés: 1999 Car Daewoo Lanos
Daewoo Lanos 1999 Full Service Repair ManualDaewoo Lanos 1999 Full Service Repair ManualDaewoo Lanos 1999 Full Service Repair Manual
The Daewoo Lanos, produced starting in 1999, is a compact car designed for practical and affordable transportation. Developed with input from Porsche Engineering, this model aimed to offer a reliable and accessible option in a competitive market, facing rivals such as the Chevrolet Cavalier, Ford Escort, Honda Civic, and Toyota Corolla. Available in sedan, 3-door hatchback, and 5-door hatchback body styles, the Lanos is powered by a 1.5-liter inline 4-cylinder SOHC engine, typically producing around 75-80 horsepower, and was offered with either a 5-speed manual or a 4-speed automatic transmission. Its value proposition lies in its straightforward engineering and cost-effectiveness, making it a sensible choice for everyday use. This comprehensive service and repair manual provides in-depth guidance for the Daewoo Lanos (T100 chassis) from 1999. It covers all essential aspects of vehicle maintenance, diagnosis, and repair, including detailed procedures for the engine, powertrain, chassis, and electrical systems. Owners and technicians will find extensive information on scheduled maintenance, troubleshooting common issues like timing belt replacement and potential corrosion, and performing complex repairs such as engine and transmission overhauls. The manual's extensive scope ensures that users have the necessary knowledge to keep their Lanos in optimal working condition, extending its lifespan and ensuring reliable performance.
🏷️ Basic Information
Identification
Make:
Daewoo
Model:
Lanos
Year:
1999
Codes
Chassis Code:
T100
👋 Introduction
Market Position
Segment:
Compact Car
Target Audience:
Owners seeking to perform DIY maintenance and repairs, independent repair shops, enthusiasts.
Competitive Analysis
Competitors 1999:
Chevrolet Cavalier, Ford Escort, Honda Civic, Toyota Corolla, Nissan Sentra, Volkswagen Golf
Key Features
Value Proposition:
Affordable and reliable transportation with a focus on practicality.
Manual Benefit:
Empowers owners with the knowledge to maintain and repair their vehicle, saving on labor costs and extending vehicle lifespan.
📋 Manual Details
Coverage Areas
Service Scope:
Full Service Repair
Page Count
Estimated Pages:
Highly Comprehensive (Specific count not provided, but implied to be extensive)
Manual Type
Type:
Service and Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Powertrain:
Engine (including disassembly, assembly, tuning), Fuel System, Ignition System, Exhaust System, Cooling System, Lubrication System
Drivetrain:
Manual Transmission, Automatic Transmission (if applicable), Clutch, Driveshafts, Axles
Chassis:
Suspension (Front & Rear), Steering System, Braking System (Hydraulic, ABS), Wheels & Tires
Electrical:
Battery, Charging System, Starting System, Lighting System, Ignition System, Instrument Cluster, Audio System, Wiper & Washer System, Power Windows, Central Locking
Body And Interior:
Body Panels, Doors, Hood, Trunk, Bumpers, Interior Trim, Seats, HVAC (Heating, Ventilation, Air Conditioning)
Procedures Included
Maintenance:
Scheduled Maintenance, Oil Changes, Filter Replacements, Spark Plug Replacement, Fluid Checks & Top-offs
Repair And Rebuild:
Engine Rebuild Procedures, Transmission Overhaul, Brake Caliper Replacement, Suspension Component Replacement, Electrical Component Diagnosis & Replacement
Troubleshooting:
Diagnostic Procedures, Fault Code Interpretation (if applicable), Symptom-based Diagnosis, Common Problem Identification & Solutions
Bodywork And Cosmetics:
Panel Alignment, Dent Repair Guidance, Trim Installation/Removal
Technical Depth
Depth:
Comprehensive; covers routine maintenance to complete engine and transmission rebuilds. Includes diagnostic procedures and detailed component removal/installation.
📊 Manual Specifications
File Format
File Type:
PDF (Portable Document Format)
Searchability:
Likely text-searchable if digitally created and not a scanned image without OCR.
Print Quality
Print Readability:
Designed for clarity, allowing for printing of specific sections or the entire manual.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Quality:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Code:
A15MF (most common for 1999 models in many markets)
Engine Type:
Inline 4-Cylinder, SOHC (Single Overhead Camshaft)
Displacement:
1.5 Liters (1498 cc)
Performance
Horsepower:
Approx. 75-80 hp @ 5400 rpm (varies slightly by market and specific tuning)
Torque:
Approx. 120-125 Nm @ 3000-3400 rpm (varies slightly by market and specific tuning)
Fuel System
Fuel Delivery:
Multi-Point Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline
Engine Management
Ignition System:
Distributor-based ignition system with electronic control (may vary slightly by market).
Cooling System
Coolant Type:
Ethylene Glycol based coolant (typically 50/50 mix with distilled water). Refer to manual for specific GM Dexcool or equivalent. Capacity approx. 5.7 Liters.
🔧 Transmission
Standard
Transmission Type:
5-Speed Manual Transmission
Optional
Transmission Type:
4-Speed Automatic Transmission (available on select models/trims)
Features
Clutch Type:
Dry Single Plate Clutch (Manual)
Fluid Specs Manual
Gear Oil Type:
API GL-4, SAE 75W-90 or 80W-90 Gear Oil. Capacity approx. 2.1 Liters.
Fluid Specs Automatic
Atf Type:
Dexron III / Mercon equivalent automatic transmission fluid. Capacity approx. 7.0 Liters (dry fill).
📐 Dimensions
Exterior
Length:
Approx. 4,025 mm (158.5 in)
Width:
Approx. 1,685 mm (66.3 in)
Height:
Approx. 1,435 mm (56.5 in)
Wheelbase:
Approx. 2,470 mm (97.2 in)
Track Width Front:
Approx. 1,430 mm (56.3 in)
Track Width Rear:
Approx. 1,410 mm (55.5 in)
Weights
Curb Weight:
Approx. 1040-1100 kg (2293-2425 lbs) depending on body style and equipment.
Gross Vehicle Weight Rating:
Varies by model and market, typically around 1500 kg.
Wheels And Tires
Standard Tire Size:
175/70 R14
Optional Tire Size:
185/60 R14, 195/50 R15 (depending on trim level)
Wheel Bolt Pattern:
4x100mm (4 lug nuts on a 100mm diameter circle)
Wheel Offset:
ET39 to ET49 depending on wheel size
🛡️ Safety Features
Ratings
NHTSA Front Impact Driver:
Not specifically rated by NHTSA in a standardized manner for this specific year/model globally. Early Daewoo safety standards varied.
NHTSA Front Impact Passenger:
Not specifically rated by NHTSA in a standardized manner for this specific year/model globally.
Active Features
ABS:
Optional on some models/trims. Anti-lock Braking System.
Traction Control:
Generally not available on 1999 models.
Passive Features
Airbags:
Driver-side airbag standard on most markets. Passenger airbag optional or standard on higher trims.
Seatbelts:
Three-point seatbelts for front and rear occupants. Pretensioners for front seatbelts may be present.
Body Structure:
Designed with crumple zones and a reinforced passenger safety cell. Structural integrity details are in the manual.
💡 Technology Features
Infotainment
Audio System:
Factory fitted AM/FM Radio with Cassette Player, optional CD player available on higher trims. Basic speaker configuration.
Instrument Cluster:
Analog gauges for speedometer, tachometer (optional), fuel level, engine temperature. Warning lights for various systems.
Driver Assistance
Cruise Control:
Generally not available on 1999 models.
Connectivity
Auxiliary Input:
Not typically featured on factory audio systems of this era.
🔧 Maintenance
Service Intervals
Oil And Filter Change:
Every 7,500 - 10,000 miles (12,000 - 15,000 km) or 6-12 months, whichever comes first. Use 5W-30 or 10W-40 synthetic or semi-synthetic oil.
Air Filter Replacement:
Inspect every 15,000 miles (24,000 km), replace as needed or every 30,000 miles (48,000 km).
Spark Plug Replacement:
Inspect every 30,000 miles (48,000 km), replace as needed or every 60,000 miles (96,000 km). Use NGK BKR5E-11 or equivalent.
Coolant Flush And Replacement:
Every 30,000 - 60,000 miles (48,000 - 96,000 km) or 2-4 years.
Timing Belt Replacement:
Critical: Replace every 60,000 miles (96,000 km) or 4 years, whichever comes first. Failure can cause severe engine damage.
Fluid Specifications
Engine Oil Capacity:
Approx. 3.5 Liters (3.7 US Quarts) with filter change for the 1.5L engine.
Brake Fluid Type:
DOT 3 or DOT 4 Hydraulic Brake Fluid. Capacity approx. 0.75 Liters.
Power Steering Fluid Type:
Dexron III / Mercon equivalent Automatic Transmission Fluid (ATF) or dedicated power steering fluid if specified by region. Capacity approx. 1.0 Liter.
Known Issues
Common Problems List:
Timing belt failure if not replaced on schedule, early catalytic converter issues, some electrical gremlins (e.g., central locking, window regulators), radiator leaks, clutch wear.
Corrosion:
Susceptible to rust in areas with road salt, particularly around wheel arches and underbody.
📚 Vehicle History
Brand Heritage
Brand Origin:
Daewoo Motors was a South Korean automobile manufacturer, established in 1983 and later taken over by General Motors in 2002.
Model Evolution
Development Basis:
The Daewoo Lanos was developed in conjunction with Porsche Engineering and launched in 1997 as a successor to the Daewoo Nexia.
Body Styles:
Available as a 3-door hatchback, 5-door hatchback, and 4-door sedan.
Production
Production Years:
1997-2002 (for original Daewoo branding), continued production under other brands like Chevrolet (Spectra, Viva).
Manufacturing Locations:
Primary manufacturing in South Korea (Bupyeong). Licensed production in other countries.
🏆 Awards & Recognition
Recognitions
Safety Awards:
No significant safety awards or top ratings typically associated with the Lanos in its primary markets during this period.
Ratings
Consumer Reports Ratings:
Consumer Reports ratings for the Daewoo Lanos were generally mixed to below average in reliability and performance compared to Japanese and European competitors.
Certifications
Emissions Standards:
Designed to meet the emissions standards of the target markets for 1999 (e.g., Euro 2/3 in Europe, EPA standards in North America where applicable).
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