1999 Yamaha VT600 VX600ER VX600SXB Service Repair Manual

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Taper: Motorcycle

Distributeur:

UGS: 135112

Mots clés: 1999 Marine Motorcycle Sterndrive VT600 VX600ER VX600SXB Yamaha

Variantes de produits

Description

This manual covers the 1999 Snowmobile, including the VX600ER and VX600SXB sub-models. Engineered for recreational trail riding, the VT600 series represents a commitment to reliable and capable snowmobiles from the late 1990s. These models are known for their balanced performance, drawing on an extensive heritage in snowmobile manufacturing to deliver a dependable riding experience. This comprehensive service repair manual provides essential information for owners and technicians. It details maintenance procedures, repair instructions, and technical specifications for all major systems, including the powertrain, chassis, electrical components, and engine. The manual covers everything from routine servicing like oil changes and spark plug replacement to in-depth overhauls and troubleshooting common issues, ensuring the VT600 remains in optimal condition.

🏷️ Basic Information

Identification

Make:

Yamaha

Model:

VT600 Snowmobile

Sub Model:

VX600ER, VX600SXB

Year:

Codes

Chassis Code:

VT600

👋 Introduction

Market Position

Target User:

Yamaha snowmobile owners, independent repair shops, DIY mechanics

Vehicle Class:

Recreational/Trail Snowmobile

Competitive Analysis

Value Proposition:

Provides essential repair and maintenance information for a specific vintage Yamaha snowmobile model, enabling owners to maintain and repair their vehicles effectively.

Key Features

Content Scope:

Includes detailed service procedures, assembly/disassembly instructions, wiring diagrams, and specifications.

📋 Manual Details

Coverage Areas

Models Covered:

Yamaha VT600, VX600ER, VX600SXB Snowmobiles

Years Covered:

Page Count

Estimated Page Count:

300-500 (estimated for a comprehensive service manual)

Manual Type

Type:

Service Repair Manual

Language

Language:

English

Format

File Format:

📖 Manual Coverage

Systems Covered

Powertrain:

Engine, transmission, drive clutch, driven clutch, chaincase

Chassis:

Suspension (front and rear), skis, track, steering system, brakes

Electrical:

Ignition system, lighting, charging system, starter, wiring diagrams

Engine:

Top-end and bottom-end rebuild, cooling system, lubrication, fuel system (carburetion)

Body And Trim:

Body panels, seat, handlebars, windshield

Fuel System:

Fuel tank, fuel lines, fuel pump (if applicable), carburetor system.

Exhaust System:

Exhaust pipes, muffler, and related components.

Steering System:

Handlebars, steering post, tie rods, ski spindles.

Procedures Included

Maintenance:

Lubrication, oil changes, filter replacements, spark plug service, chain adjustment

Repair:

Engine disassembly and reassembly, transmission overhaul, clutch service, suspension repair, brake system repair

Adjustments:

Carburetor tuning, idle speed adjustment, throttle cable adjustment, brake lever adjustment

Diagnostics:

Troubleshooting common issues, identifying component failures

Troubleshooting Guides:

Step-by-step guides for diagnosing and resolving common operational problems.

Engine Rebuild:

Complete procedures for top-end and bottom-end engine overhauls.

Clutch Calibration:

Detailed steps for clutch maintenance, adjustment, and roller/spring replacement.

Track And Suspension Alignment:

Procedures for track tensioning and alignment, as well as ski alignment.

Technical Depth

Depth:

Comprehensive, covering from basic maintenance to full engine and component overhauls

Torque Specifications:

Includes critical torque values for engine, chassis, and suspension fasteners.

Wiring Diagrams:

Detailed, color-coded wiring diagrams for all electrical systems.

Component Identification:

Detailed illustrations and part names for easy identification.

📊 Manual Specifications

File Format

Readability:

High quality PDF, all pages printable

Print Quality

Resolution:

High resolution for clear text and diagrams

Binding Type

Digital Format:

Downloadable PDF

Paper Type

Digital Medium:

Digital (PDF)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Two-stroke, liquid-cooled (typical for this era and class, though manual will confirm)

Displacement:

600cc class (exact cubic centimeters to be confirmed by manual)

Performance

Horsepower Range:

Likely 80-100 HP (estimated, manual will provide exact figures)

Fuel System

Carburetion:

Dual carburetors (common for 600cc Yamaha snowmobiles of this era)

Fuel Type:

Unleaded gasoline (manual will specify octane rating)

Engine Layout

Cylinder Configuration:

Twin-cylinder, inline or V-twin (manual will clarify specific configuration)

Engine Internals

Piston Rings:

Specifications for piston ring end gap and installation.

Crankshaft:

Clearances and runout specifications for the crankshaft.

Cylinder Bore And Stroke:

Precise bore and stroke dimensions for engine rebuilding.

Valve Clearances:

Not applicable to a two-stroke engine.

Cooling System

Radiator:

Information on radiator maintenance and cooling system pressure testing.

Carburetion

Jetting Specifications:

Main jet, pilot jet, and needle jet specifications for various conditions.

Float Level:

Procedures for setting carburetor float levels.

🔧 Transmission

Standard

Type:

CVT (Continuously Variable Transmission) with automatic clutch

Optional

Gearing:

Primary and secondary clutch gearing for variable ratios

Features

Chaincase:

Chain-driven drive shaft and reverse gear (if equipped)

📐 Dimensions

Exterior

Track Width:

Standard track width for recreational snowmobiling (manual will specify)

Ski Stance:

Standard ski stance for stability (manual will specify)

Weights

Dry Weight:

Approx. 450-550 lbs (estimated, manual will confirm specific model)

🛡️ Safety Features

Active Features

Braking System:

Hydraulic disc brake, typically handlebar-mounted

Passive Features

Kill Switch:

Tether cord kill switch for rider safety

💡 Technology Features

Infotainment

Gauge Cluster:

Basic analog gauges for speedometer, tachometer, and engine temperature/fuel (depending on model variant).

Driver Assistance

Lighting:

Headlights and taillights for visibility and safety.

Connectivity

Diagnostic Ports:

Likely basic electrical system diagnostics accessible through wiring harness connections.

🔧 Maintenance

Service Intervals

Oil Change:

Recommended at the beginning of each season and after approximately 1,000 miles or annually (manual will detail specific intervals).

Spark Plug Replacement:

Typically every 3,000-5,000 miles or annually (manual will specify recommended plugs and intervals).

Clutch Inspection:

Recommended annually or every 2,500 miles (manual will provide specific guidelines).

Fluid Specifications

Chaincase Oil:

Yamalube Gear Oil 80W-90 or equivalent API GL-4 (manual will confirm exact specification and capacity).

Coolant:

Yamaha,'s recommended antifreeze/coolant for liquid-cooled engines (manual will specify type and mixture).

2 Stroke Oil Type:

Yamaha Premium 2M or equivalent API-TC, JASO FD rated synthetic blend or full synthetic oil (manual will specify exact grade).

Known Issues

Carburetor Icing:

A common issue in cold, humid conditions for carbureted engines, often addressed with proper venting or jetting.

Clutch Wear:

Drive and driven clutches can experience wear over time, requiring cleaning, adjustment, or replacement of components like belts and rollers.

Suspension Bushings:

Wear in suspension bushings can lead to a sloppy feel and affect handling.

📚 Vehicle History

Brand Heritage

Yamaha Snowmobiles:

Yamaha has a long-standing history in snowmobile manufacturing, known for performance and reliability.

Model Evolution

Vt600 Platform:

The VT600 platform likely evolved from earlier Yamaha utility and trail sleds, focusing on a balance of performance and comfort.

Production

Manufacturing Era:

Late 1990s, a period of refinement in snowmobile technology.