Engine System:
Comprehensive coverage of the 198cc single-cylinder four-stroke engine, including disassembly, assembly, diagnosis, and repair of all components.
Fuel System:
Detailed information on fuel injection system, fuel pump, injectors, fuel lines, and troubleshooting.
Ignition System:
Diagnosis and repair of the electronic ignition system, including ignition coil, spark plug, and related sensors.
Cooling System:
Information on the liquid cooling system, radiator, water pump, thermostat, and coolant specifications.
Exhaust System:
Details on exhaust manifold, catalytic converter, muffler, and emissions control components.
Transmission System:
Coverage of the Continuously Variable Transmission (CVT), including removal, installation, belt replacement, and clutch operation.
Braking System:
Complete breakdown of the front and rear braking systems, including hydraulic components, brake pads, rotors, and ABS (if equipped).
Suspension System:
Details on front fork, rear shock absorber, swingarm, and associated bushings and bearings.
Steering System:
Information on steering column, handlebars, and steering linkage components.
Electrical System:
Extensive coverage of the entire electrical system, including battery, alternator, starter motor, lighting, wiring harnesses, fuses, relays, and ECUs.
Lighting System:
Headlight, taillight, turn signal, and dashboard indicator bulb specifications and replacement procedures.
Chassis And Body:
Frame construction, body panels, fairings, seat, storage compartment, and mounting hardware.
Wheels And Tires:
Specifications for wheel types, tire sizes, inflation pressures, and bearing maintenance.
Routine Maintenance:
Step-by-step instructions for oil changes, filter replacements, spark plug checks, brake fluid flushes, and coolant top-ups.
Troubleshooting Guides:
Diagnostic trees and symptom-based troubleshooting for common mechanical and electrical issues.
Engine Rebuild:
Detailed procedures for engine disassembly, component inspection, machining, and reassembly.
Transmission Repair:
Instructions for CVT belt replacement, clutch adjustment, and pulley servicing.
Brake System Overhaul:
Procedures for caliper rebuilding, master cylinder replacement, and hydraulic line bleeding.
Electrical Diagnostics:
Wiring diagrams, component testing procedures, and diagnostic techniques for electrical faults.
Suspension Servicing:
Fork seal replacement, shock absorber servicing, and bearing lubrication.
Bodywork And Fairing Repair:
Instructions for panel removal, installation, and minor repair.
Depth Of Coverage:
Comprehensive, covering everything from basic maintenance to advanced engine and electrical diagnostics and repair. Suitable for professional technicians and advanced DIY enthusiasts.
Engine Oil Change:
Every 5,000 km or annually, whichever comes first.
Oil Filter Replacement:
At every engine oil change (5,000 km).
Air Filter Cleaning/Replacement:
Inspect every 5,000 km, clean or replace as needed. Replace typically every 10,000-15,000 km.
Spark Plug Replacement:
Every 10,000 km.
Coolant Replacement:
Every 2 years or 30,000 km.
Brake Fluid Replacement:
Every 2 years.
Cvt Belt Inspection:
Inspect every 10,000 km.
Cvt Belt Replacement:
Recommended replacement at 20,000 km or sooner if signs of wear are present.
Engine Oil Specification:
SAE 15W-50, API SG/SH or JASO MA recommended.
Engine Oil Capacity:
Approximately 1.7 liters with filter change.
Coolant Specification:
BMW Motorrad approved coolant or a mixture of 50% ethylene glycol and 50% distilled water.
Brake Fluid Specification:
DOT 4.
Cvt Belt Wear:
The CVT belt can experience premature wear if subjected to aggressive acceleration or incorrect usage. Regular inspection and timely replacement are crucial.
Electrical Connections:
Like many vehicles of this era, corrosion on electrical connectors can lead to intermittent faults. Thorough cleaning and dielectric grease application are recommended.
Suspension Seals:
Fork seals and rear shock absorber seals can degrade over time, leading to leaks. Regular checks are advised.
Body Panel Fitment:
Some owners have reported minor issues with the fit and alignment of certain body panels, particularly after repairs.
