Target Audience:
Professional mechanics, fleet maintenance managers, and experienced DIY vehicle owners
Advantage:
Provides the same level of detail and technical information used by dealership service departments and professional technicians, offering significant cost savings for repairs.
Accessibility:
Saved directly to hard disk for permanent access, eliminating dependency on physical media or shipping.
Structure:
Well-structured contents with bookmarks for easy navigation between chapters.
Versatility:
Designed for a wide range of commercial applications, from urban delivery to specialized services.
Cost Savings:
Empowers owners to perform their own maintenance and repairs, leading to significant cost savings compared to professional service.
Covered Models:
FRR, FTR, FVR, WT5500, NPR, NPR HD, W3500, W4500, NQR, W5500
Model Year Engine Variants:
Covers 2000-2002 and 2003 model years with specific engine options including 4HE1, 6HK1 Diesel, and L31 5.7L/6.0L Gasoline.
Estimated Page Count:
Refer to file size for comprehensive coverage (614 MB suggests extensive detail)
Type:
Workshop Service Repair Manual
Content Type:
Comprehensive Electronic Workshop Service Repair Manual.
Engine:
Engine Mechanical, Engine Electrical, Cooling System, Fuel System, Emission Control, Exhaust System
Transmission:
Automatic Transmission
Drivetrain:
Rear Axle, Propeller Shaft
Brakes:
Hydraulic Brakes, Parking Brakes
Steering Suspension:
Steering, Suspension, Wheel Alignment, Steering Linkage, Power Steering, Steering Column, Front Axle and Suspension, Rear Suspension
Body Chassis:
Frame, Cab, Frame and Body Mounting, Sheet Metals, Steel Tilt Cab
Electrical:
Engine Electrical (Battery, Cranking, Charging, Ignition), Cab and Chassis Electrical
Cab And Chassis Electrical:
Comprehensive electrical system coverage for the chassis and cab components.
Frame And Body Mounting:
Procedures for ensuring structural integrity and proper mounting of the body to the frame.
Maintenance:
Scheduled Maintenance, Lubrication
Diagnostics:
Troubleshooting for all covered systems
Repair:
Component-level repair and replacement for all covered systems
Assembly Disassembly:
Detailed step-by-step instructions for component removal and installation
Front End Alignment:
Specific procedures and specifications for front-end alignment are included.
Heating Air Conditioning:
Maintenance and repair procedures for the HVAC system.
Steel Tilt Cab:
Specific repair and maintenance procedures for the steel tilt cab mechanism.
Depth:
Comprehensive, covering diagnostics, repair, and overhaul procedures for professional mechanics and skilled DIY users
Metric Fastener Info:
Includes information on metric fasteners, crucial for accurate repairs.
Wiring Diagrams:
Likely includes detailed electrical wiring diagrams for all systems.
File Type:
ZIP (requiring extraction with WinZip/WinRAR)
Viewing Software:
Adobe Acrobat Reader (free download)
Operating Systems Compatibility:
All Windows versions, All Mac versions
File Size:
614 MB (indicating extensive and detailed content).
Diagram Quality:
High Definition
Printability:
Printable pages
Binding:
Not Applicable (Digital Format)
Paper Quality:
Not Applicable (Digital Format)
2000-2002 Frr Wt5500:
6HK1 Diesel
2000-2002 Fsr Ftr Fvr:
6HK1 Diesel
2000-2002 Npr W3500:
4HE1 Diesel, L31 5.7L Gas
2000-2002 Npr Hd W4500:
4HE1 Diesel, 5.7L Gas
2000-2002 Nqr W5500:
4HE1 Diesel
2003 Frr Wt5500:
6HK1 Diesel
2003 Npr W3500:
4HE1 Diesel, L31 5.7L/6.0L Gas
2003 Npr Hd W4500:
4HE1 Diesel, L31 5.7L/6.0L Gas
2003 Nqr W5500:
4HE1 Diesel
Horsepower Torque:
Specifics would be detailed within the manual for each engine variant.
Engine Code Lookup:
Manual allows for identification of specific engine codes tied to model and year for precise part ordering and diagnosis.
System Type:
Details for Diesel (Injection) and Gasoline (Fuel Injection) systems are covered.
Component Rebuild:
Detailed instructions for engine component disassembly, inspection, repair, and reassembly.
Type:
Automatic Transmission (specific models and variations are detailed in the manual)
Availability:
While the manual focuses on automatic, manual transmissions might be available on certain configurations; manual would detail any options.
Coverage:
Repair, diagnosis, and maintenance procedures for automatic transmissions.
Variations:
Multiple chassis configurations and cab types result in varied dimensions. Detailed specifications are within the manual.
Gross Vehicle Weight Rating:
Varies significantly by model (e.g., W3500, W4500, W5500, FTR, FVR). Specific GVWRs for each model are in the manual.
Engine Oil Filter:
Specific intervals (e.g., miles/km or months) for oil and filter changes for each engine type are detailed.
Transmission Fluid:
Recommended service intervals for automatic transmission fluid and filter changes.
Coolant:
Coolant flush and replacement intervals.
Brake System Inspection:
Recommended intervals for brake system checks and component replacement.
Engine Oil:
Viscosity grades (e.g., API CJ-4 for diesel, SAE grades) and specifications are provided.
Transmission Fluid:
Type of automatic transmission fluid (e.g., Dexron III/VI) and capacity.
Brake Fluid:
DOT specification for brake fluid (e.g., DOT 3 or DOT 4).
Coolant:
Type of coolant (e.g., Ethylene Glycol-based, Organic Acid Technology - OAT) and mixture ratio.
Power Steering Fluid:
Type and specification for power steering fluid.
Coolant Capacity:
Specified coolant capacities for different engine configurations.
Common Wear Items:
Manual would guide on inspection and replacement of typical wear items like brake pads, hoses, belts, and suspension components.
Diagnostic Flowcharts:
The manual includes detailed diagnostic procedures and troubleshooting trees for various fault conditions.
Founder:
Isuzu Motors Ltd., a Japanese automotive manufacturer.
F N W Series Context:
These series represent Isuzu's light to medium-duty commercial truck offerings, known for reliability and versatility in various applications.
Manufacturing Locations:
Isuzu vehicles are produced globally, with specific plants likely for the North American market models.
