Model:
400 SX, 450 SX, 400 MXC, 450 MXC, 400 XC, 450 XC
Production Years Covered:
2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007
Vehicle Type:
Motocross/Off-Road Motorcycle
Code Name:
Not explicitly stated, but refers to a specific platform evolution for these model years
Target Audience:
Owners and technicians of KTM 400/450 SX, MXC, and XC models from 2000-2007.
Value Proposition:
Provides the same comprehensive information as factory service manuals used by professional shops, enabling DIY repairs and maintenance, saving significant costs.
Features:
Authoritative factory information, detailed diagrams, step-by-step procedures, troubleshooting guides, and electrical schematics.
Format Advantage:
Digital PDF format allows for easy searching, printing of specific sections, and protection from workshop dirt.
Engine Top End:
Detailed coverage of cylinder head, valves, camshaft, piston, rings, and cylinder.
Crankshaft Transmission:
In-depth information on crankshaft assembly, connecting rod, transmission gears, shift mechanism, and bearings.
Wheels Tires Final Drive:
Covers wheel hub maintenance, spoke tensioning, tire selection and mounting, chain adjustment and lubrication, and sprocket replacement.
Brakes Suspension Steering:
Comprehensive data on brake caliper service, pad replacement, hydraulic systems, fork disassembly and assembly, shock absorber service, steering head bearing maintenance, and handlebar setup.
Disassembly Assembly:
Step-by-step instructions for component disassembly and reassembly, including torque specifications.
Cleaning Reinstalling:
Detailed guidance on cleaning parts and proper reinstallation techniques.
Diagnostics:
Includes diagnostic procedures for identifying common problems and fault finding.
Repair:
Covers repair procedures for all major components and systems.
Depth:
Professional-level repair and maintenance, suitable for both experienced mechanics and dedicated enthusiasts.
Detail Level:
Hundreds of pages with detailed diagrams, illustrations, photos, and numbered instructions.
Engine Type:
Single-cylinder, 4-stroke (specific engine variants may differ, but manual covers both 400 and 450 displacements)
Bore Stroke 400:
Specific values detailed in the manual (e.g., typical 400cc class would be around 95mm x 57.5mm, but requires manual confirmation)
Bore Stroke 450:
Specific values detailed in the manual (e.g., typical 450cc class would be around 95mm x 63.4mm, but requires manual confirmation)
Horsepower Range:
Information on power output for both 400 and 450cc models available in the manual.
Torque Range:
Information on torque output for both 400 and 450cc models available in the manual.
Carburetor Type:
Likely Keihin MX carburetor (specific model numbers, jetting, and settings detailed in manual).
Fuel Delivery:
Carbureted (manual covers fuel tank, petcock, and carburetor service).
Type:
5-speed manual transmission
Optional Transmissions:
Not applicable for these models; all feature a 5-speed manual.
Gear Ratios:
Detailed gear ratios for all 5 speeds are provided in the manual.
Clutch Type:
Hydraulically actuated multi-plate wet clutch.
Transmission Oil:
Specifications for transmission oil type and capacity are included.
General Dimensions:
Wheelbase, seat height, ground clearance, and overall dimensions specific to SX, MXC, and XC variants are detailed within the manual.
Dry Weight:
Approximate dry weights for the 400 and 450 models are available for reference in the manual.
Infotainment System:
N/A (Focus on performance and off-road capability, not road-going amenities)
Driver Assistance Features:
N/A (Focus on rider control and feedback, not electronic aids)
Connectivity Features:
N/A (No integrated electronic connectivity)
Ignition System:
Details on the CDI ignition system, stator, and coil are covered.
Lighting:
Information on headlight, taillight, and brake light circuits and troubleshooting.
Oil Change Interval:
Recommended engine oil and filter change intervals are specified in the manual based on operating hours or mileage.
Air Filter Cleaning:
Instructions for regular air filter inspection and cleaning/replacement are provided.
Spark Plug Maintenance:
Recommended service intervals and specifications for spark plug inspection, cleaning, and replacement are included.
Engine Oil Type:
Specific API classifications and viscosity grades for engine oil are detailed in the manual.
Coolant Type:
Specifications for coolant mixture and type are provided.
Brake Fluid Type:
DOT 4 brake fluid is typically recommended, with specific details in the manual.
Fork Oil Type:
Specifications for suspension fork oil viscosity and type are detailed.
Common Wear Items:
The manual would likely highlight wear items such as clutch plates, brake pads, wheel bearings, and chain/sprockets, with guidance on inspection and replacement.
Carburetor Tuning:
Guidance on carburetor tuning for different altitudes and conditions would be present.
Ktm Heritage:
KTM is renowned for its off-road racing heritage, consistently producing competitive motocross and enduro machines.
Sx Mxc Xc Evolution:
These models represent a significant era for KTM, with incremental updates to engines, chassis, and suspension over the years 2000-2007, focusing on performance and reliability.
Manufacturing Location:
Austria (KTM headquarters and primary manufacturing)