Segment:
Compact/Small Family Car, known for its sporty driving dynamics, especially in higher trims and the Evolution variants.
Target Audience:
DIY mechanics, automotive enthusiasts, professional repair shops seeking comprehensive documentation for the 2000-2007 Mitsubishi Lancer.
Key Competitors:
Honda Civic, Toyota Corolla, Ford Focus, Mazda3, Subaru Impreza.
Key Features Of Model Range
Performance Variants:
Availability of potent performance variants like the Lancer Ralliart and the legendary Lancer Evolution (VII, VIII, IX) with advanced all-wheel-drive and turbocharged engines.
Reliability:
Generally considered reliable with proper maintenance, offering good value for money.
Tuning Potential:
Popular platform for aftermarket modifications and performance tuning, especially the Evolution models.
Engine:
Complete engine overhaul, diagnostics, timing belt/chain, cooling system, lubrication system, fuel injection, ignition system, emissions control.
Transmission:
Manual transmission (F5M42, F5M43 variants), Automatic transmission (F4A41, F4A42, F4A51 variants), clutch system, driveline components, transfer case (AWD models).
Brakes:
Hydraulic system, ABS (Anti-lock Braking System), EBD (Electronic Brakeforce Distribution), parking brake, front and rear brake component replacement and service.
Suspension:
Front suspension (MacPherson strut), Rear suspension (Multi-link independent), shock absorbers, springs, control arms, sway bars, wheel alignment specifications.
Steering:
Power steering system, steering rack, tie rod ends, steering column, wheel balance, tire rotation.
Electrical:
12V battery system, charging system (alternator), starting system (starter motor), lighting system (headlights, taillights, interior), fuses and relays, wiring diagrams, ECU (Engine Control Unit) diagnostics.
HVAC:
Heating, Ventilation, and Air Conditioning (HVAC) system operation, refrigerant handling, component replacement (compressor, condenser, evaporator), blower motor, control panels.
Bodywork:
Exterior body panels, interior trim, doors, windows, locks, mirrors, bumpers, body repair procedures (limited to mechanical and electrical integration).
Safety Systems:
Airbag system (SRS - Supplemental Restraint System) diagnostics and component replacement, seatbelt mechanisms.
Maintenance:
Oil changes, filter replacements (oil, air, fuel, cabin), spark plug replacement, coolant flushes, brake fluid changes, transmission fluid changes, belt inspections and replacement.
Troubleshooting:
Diagnostic trouble codes (DTCs), common symptoms and causes, electrical circuit testing, fuel system pressure testing, engine performance analysis.
Repair:
Engine component replacement (e.g., alternator, starter, water pump), transmission overhaul (major components), brake caliper and rotor replacement, suspension component replacement, exhaust system repair.
Diagnostics:
OBD-II (On-Board Diagnostics II) scanning and interpretation, sensor testing, actuator testing, wiring harness continuity checks.
Installation:
Component replacement procedures, timing belt/chain installation, brake pad and rotor installation, suspension component installation.
Depth:
Comprehensive: Covers everything from basic routine maintenance to in-depth engine and transmission overhauls, including detailed electrical schematics and diagnostic procedures.
Engine Options:
4G1x (1.3L, 1.6L, 1.8L SOHC/DOHC), 4G6x (2.0L SOHC/DOHC - including GDI and Turbo variants for Ralliart/Evolution), 4G9x (1.8L DOHC GDI).
Common Engines For Non Performance:
2.0L 4G63 SOHC (e.g., 4G63S4M with ~120 hp) and 2.4L 4G69 SOHC (e.g., 4G69 with ~160 hp) for non-turbo models.
Performance Engines:
2.0L 4G63T DOHC Turbocharged (Evolution VII-IX) producing 270-280 hp stock, and higher for tuned variants.
Torque Specifications Typical:
Varies significantly by engine; 2.0L SOHC ~130-140 lb-ft, 2.4L SOHC ~150-160 lb-ft, 2.0L Turbocharged (Evolution) ~255-275 lb-ft stock.
Fuel Delivery:
Electronic Fuel Injection (EFI) with multi-port fuel injection (MPI) or Gasoline Direct Injection (GDI) on some variants.
Fuel Type:
Unleaded gasoline (Octane rating varies by engine, higher octane recommended for turbocharged models).
ECU Type:
Mitsubishi Electronic Control Unit (ECU) controlling fuel, ignition, and emissions.
Standard Transmission Type:
5-speed manual transmission (e.g., F5M42 series).
Optional Transmission Type:
4-speed automatic transmission (e.g., F4A41/F4A42/F4A51 series).
AWD System:
Available on certain models (e.g., Ralliart, Evolution) with Mitsubishi's All-Wheel Drive (AWD) system, often including Active Yaw Control (AYC) on Evo models.
Gear Ratios:
Specific gear ratios are detailed within the manual for each transmission variant and engine combination.
Transmission Fluid Type:
Manual: Dia-Queen GL-5 SAE 75W-90 API (or equivalent). Automatic: DiaQueen ATF-SP II M (or equivalent).
Wheelbase:
Approximately 102.4 inches (2600 mm) for most sedan and hatchback models.
Length:
Approximately 177.0-180.0 inches (4500-4570 mm) depending on body style and trim.
Width:
Approximately 68.3 inches (1735 mm).
Height:
Approximately 56.7 inches (1440 mm).
Curb Weight:
Varies from approximately 2,800 lbs (1270 kg) for base models to over 3,400 lbs (1540 kg) for Evolution models.
Gross Vehicle Weight Rating:
Detailed in the manual, typically around 4,000-4,400 lbs (1815-2000 kg).
Trunk Capacity:
Approximately 13.6 cubic feet (sedan), smaller for hatchback variants due to styling and AWD components.
NHTSA Ratings:
Generally good for its class, but specific year/trim ratings should be consulted from official sources. Early models may not have ratings as comprehensive as later vehicles.
IIHS Ratings:
Varies by year and specific test. Frontal offset and side impact protection are key areas.
Braking Systems:
Front ventilated discs, rear solid or ventilated discs depending on trim. ABS and EBD available on many models.
Traction Control:
Available on select models, especially those with AWD.
Airbags:
Front airbags standard. Side airbags and curtain airbags available on higher trims or optional.
Seatbelts:
Three-point seatbelts with pretensioners and load limiters for front occupants.
Audio System:
Factory radio/CD players, with options for upgraded Rockford Fosgate audio on higher trims. Basic digital display for climate control and radio.
Navigation:
Optional factory navigation system available on some higher-trim models, typically based on CD-ROM or DVD.
Cruise Control:
Standard on most models, electronic cruise control.
Traction Control And Stability:
Traction Control (TCL) available on select models. Active Stability Control (ASC) less common on this generation but present on some later models.
Auxiliary Input:
Rarely standard; often requires aftermarket installation or modification for AUX input on factory audio systems.
Bluetooth:
Not typically factory-equipped for audio streaming or hands-free calling on this generation. Aftermarket solutions are common.
Oil Change Interval:
Typically every 5,000-7,500 miles (8,000-12,000 km) or 6-12 months, depending on driving conditions and oil type used.
Timing Belt Replacement:
Critical for 4G63 and other non-interference engines: recommend replacement every 60,000-90,000 miles (96,000-144,000 km) or as specified in the manual. Interference engines require strict adherence.
Transmission Fluid Change:
Manual: Inspect and change as needed, typically around 60,000 miles. Automatic: Every 30,000-60,000 miles, or as specified.
Engine Oil Viscosity:
Commonly 5W-30 or 5W-40, with specific recommendations in the manual based on temperature and engine type.
Coolant Type:
Mitsubishi Super Long Life Coolant (SLLC) - Pink color, or equivalent silicate-free, extended-life coolant.
Brake Fluid Type:
DOT 3 or DOT 4, depending on system requirements.
Engine Issues:
Variable valve timing (MIVEC) issues on some engines, potential for head gasket issues on high-mileage turbocharged engines, spark plug blow-out on 4G6x engines (requires thread repair/inserts).
Transmission Issues:
Clutch wear on manual transmissions, torque converter shudder on automatics, potential issues with AWD system components (e.g., transfer case seals).
Suspension Issues:
Worn strut mounts and ball joints, potential for rear suspension bushing wear.
Electrical Issues:
Alternator failures, power window motor failures, interior electrical component failures.
Brand History:
Mitsubishi Motors, a Japanese automotive manufacturer with a history dating back to 1917 (as a division of Mitsubishi Shipbuilding Co.). Known for robust engineering and performance variants.
Previous Generations:
The Lancer has a long lineage, with this 8th generation (CS/CT/C0) replacing the 7th generation (CB/CD) and preceding the 9th generation (CY/CZ).
Key Evolution Points:
Introduction of significantly improved chassis dynamics, introduction and refinement of the AWD system and Active Yaw Control (AYC) on Evolution models, and broader range of engine options including more powerful naturally aspirated and turbocharged units.
Production Years:
2000-2007 (for the specific generation covered by this manual).
Manufacturing Locations:
Primarily Japan, with production also occurring in other global facilities depending on market.
