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BMW F650GS 2000-2008 Workshop Service Manual for Repair

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The BMW F650GS, produced between 2000 and 2008, is a versatile single-cylinder motorcycle renowned for its robust engineering and reliability. As part of BMW Motorrad's respected 'F' series, it serves...
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BMW F650GS 2000-2008 Workshop Service Manual for Repair
The BMW F650GS, produced between 2000 and 2008, is a versatile single-cylinder motorcycle renowned for its robust engineering and reliability. As part of BMW Motorrad's respected 'F' series, it serves as an adept dual-sport and adventure touring machine, building upon the legacy of its predecessors. This model features a 652 cc engine, electronic fuel injection, and a 5-speed manual transmission, offering approximately 50 horsepower, making it suitable for both daily commuting and extended journeys. Its design prioritizes practicality and durability, characteristic of BMW's commitment to quality and rider experience, with optional ABS available on select models for enhanced safety. This comprehensive Workshop Service Manual provides detailed repair and maintenance information for the BMW F650GS, covering model years 2000 through 2008. It encompasses a wide range of systems, including the engine, fuel, ignition, cooling, drivetrain, suspension, brakes, and electrical systems, offering step-by-step procedures for maintenance, troubleshooting, removal, installation, and adjustments. The manual also includes essential technical data such as torque specifications, wear limits, and safety precautions, making it an indispensable resource for DIY enthusiasts and professional mechanics alike aiming to keep their F650GS in optimal condition.
🏷️ Basic Information
Identification
Make:
BMW
Model:
F650GS
Generation:
Single-cylinder
Production Years:
2000-2008
Codes
Chassis Code:
R13
👋 Introduction
Market Position
Target Audience:
DIY enthusiasts and professional mechanics
Value Proposition:
Comprehensive, detailed, and easy-to-understand repair information for maintaining the F650GS
Competitive Analysis
Competitors:
Other aftermarket service manuals, OEM service manuals
Key Features
Ease Of Use:
Simple explanations, step-by-step procedures
Comprehensiveness:
Bumper-to-bumper coverage, detailed diagrams
Accessibility:
Instant download, no shipping costs
📋 Manual Details
Coverage Areas
Model Years Covered:
2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007, 2008
Primary Focus:
Repair and maintenance
Page Count
Total Pages:
307
Manual Type
Type:
Workshop Service Manual
Purpose:
Repair, maintenance, diagnostics, troubleshooting
Language
Language:
English
Format
File Format:
PDF
Delivery Method:
Instant Download
📖 Manual Coverage
Systems Covered
Engine:
Complete engine overhaul, tuning, diagnosis
Fuel System:
Fuel injection, fuel pump, injectors, fuel lines
Ignition System:
Ignition coils, spark plugs, CDI unit
Cooling System:
Radiator, fan, thermostat, coolant flow
Exhaust System:
Muffler, catalytic converter, exhaust manifold
Transmission:
Clutch, gearbox, shifting mechanism
Drivetrain:
Chain drive, sprockets, wheel hub
Suspension:
Front forks (telescopic), rear shock absorber, linkages
Brakes:
Front and rear brake systems, hydraulic lines, calipers, discs
Wheels And Tires:
Wheel bearing replacement, tire mounting, wheel balancing
Electrical System:
Battery, charging system, starter motor, lighting, wiring diagrams
Instrumentation:
Speedometer, tachometer, warning lights
Frame And Bodywork:
Chassis, body panels, fairings, seat
Controls:
Handlebars, levers, footpegs, cable routing
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, adjustments
Troubleshooting:
Diagnostic procedures for common issues, error codes
Removal And Installation:
Step-by-step guides for component removal and installation
Disassembly And Assembly:
Detailed breakdown and reassembly of major components
Adjustments:
Carburetor, clutch, throttle, brake levers
Lubrication:
Lubrication points and recommended lubricants
Technical Depth
Depth:
Comprehensive, step-by-step procedures with detailed explanations and pictorial diagrams
Illustrations:
Detailed illustrations, exploded diagrams, drawings, and photos
Special Tools:
Reference to specific service tool numbers and their usage
Torque Specifications:
Precise tightening torques for all fasteners
Wear Limits:
Specifications for component wear limits and tolerances
Safety Precautions:
Detailed safety notes, cautions, and warnings for all procedures
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable text content
Print Quality
Printability:
Fully printable
Compatibility:
Windows, Mac, Linux OS
Reader Requirement:
Adobe Reader
Binding Type
Binding:
Digital (PDF download)
Paper Type
Paper Quality:
N/A (Digital file)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Single-cylinder, four-stroke
Displacement:
652 cc (39.8 cu in)
Bore X Stroke:
100 mm x 83 mm (3.94 x 3.27 in)
Compression Ratio:
10.0:1 (approximate, can vary slightly by sub-model/year)
Valve Train:
DOHC, 4 valves per cylinder
Performance
Horsepower:
Approx. 50 HP (37 kW) @ 6500 rpm (Varies by year and specific model variant)
Torque:
Approx. 62 Nm (46 lb-ft) @ 5000 rpm (Varies by year and specific model variant)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded gasoline (95 RON recommended)
Fuel Tank Capacity:
17 Liters (4.5 US gal), including reserve
🔧 Transmission
Standard
Transmission Type:
5-speed manual
Clutch Type:
Wet multi-plate clutch
Optional
Optional Transmission:
N/A
Features
Drive Type:
Chain drive
📐 Dimensions
Exterior
Length:
Approx. 2180 mm (85.8 in)
Width:
Approx. 880 mm (34.6 in) at handlebars
Height:
Approx. 1370 mm (53.9 in) at seat
Wheelbase:
Approx. 1508 mm (59.4 in)
Weights
Dry Weight:
Approx. 177 kg (390 lbs) (Varies by model and equipment)
Gross Vehicle Weight Rating Gvwr:
Approx. 370 kg (816 lbs)
Payload Capacity:
Approx. 193 kg (425 lbs)
🛡️ Safety Features
Ratings
ABS:
Optional ABS (Anti-lock Braking System) available on some models
Active Features
Braking System:
Dual disc front brake, single disc rear brake
Passive Features
Lighting:
Halogen headlight, LED taillight
💡 Technology Features
Infotainment
Instrument Cluster:
Analog speedometer, tachometer, LCD display for odometer, trip meters, and warning lights.
Driver Assistance
ABS Availability:
Optional ABS, which can be disabled by the rider
Connectivity
Charging Port:
Often equipped with a BMW accessory socket for charging devices
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 10,000 km (6,000 miles) or annually, whichever comes first (refer to manual for exact specification)
Valve Check Interval:
Typically every 20,000 km (12,000 miles) (refer to manual for exact specification)
Fluid Specifications
Engine Oil Type:
SAE 15W-50, API SG or higher, JASO MA certified (Refer to manual for exact BMW specification)
Engine Oil Capacity:
Approx. 2.3 Liters (2.4 US quarts) with filter change (Refer to manual for exact specification)
Coolant Type:
Ethylene glycol-based coolant (BMW recommends specific BMW coolant or equivalent)
Brake Fluid Type:
DOT 4 brake fluid
Fork Oil Type:
SAE 7.5W fork oil (Refer to manual for exact specification)
Known Issues
Common Problems:
Stalling issues (often related to fuel pump or injector), occasional electrical gremlins, regulator/rectifier failures, rear shock absorber wear
Preventative Maintenance:
Regular cleaning of fuel injectors, checking electrical connections, following recommended service intervals
📚 Vehicle History
Brand Heritage
Brand History:
BMW Motorrad has a long history of producing robust and capable motorcycles, often known for their engineering and reliability.
Model Evolution
F650Gs Lineage:
The F650GS is part of BMW's popular 'F' series of motorcycles, known for their versatility as dual-sport and adventure touring machines. This generation replaced the earlier F650 'Funduro'.
Production
Manufacturing Location:
Germany (primarily)
🏆 Awards & Recognition
Recognitions
Awards:
While specific awards are not explicitly detailed in the product information, the F650GS was generally well-regarded for its versatility and reliability in the adventure touring segment.
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