2000-2008 BMW F650GS Motorcycle Workshop Service Repair Manual in GERMAN

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Distributeur:

UGS: 140466

Mots clés: 2000 2001 2002 2003 2004 2005 2006 2007 2008 BMW Cars F650GS Motorcycle Z Models

Variantes de produits

Description

This workshop service repair manual covers the F650GS, a versatile dual-sport motorcycle produced from 2000 to 2008. Known for its reliable single-cylinder, liquid-cooled Rotax engine, the F650GS offers a balance of performance and durability, making it suitable for both everyday commuting and adventurous journeys. This generation, often associated with the 'Funduro' or 'Dakar' variants, features electronic fuel injection and a 5-speed manual gearbox, with optional ABS available on certain models. Its robust engineering and practical design have made it a popular choice for riders seeking a dependable and capable machine. This comprehensive manual provides extensive workshop service and repair information, covering all aspects of the F650GS from initial setup to complete engine rebuilds. It details procedures for routine maintenance, including oil changes, valve adjustments, and brake servicing, as well as in-depth guidance on engine, fuel, cooling, ignition, and electrical systems. The manual also covers chassis, suspension, brakes, wheels, tires, and bodywork, along with advanced diagnostic procedures utilizing the MoDiTeC system. With detailed illustrations and step-by-step instructions, this German-language manual is an essential resource for owners, mechanics, and technicians to ensure the optimal performance and longevity of their F650GS.

🏷️ Basic Information

Identification

Make:

Model:

F650GS

Model Code:

F650GS (Single-cylinder, Rotax engine)

Year Range Covered:

2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007, 2008

👋 Introduction

Market Position

Segment:

Dual-sport / Adventure motorcycle

Target Audience:

BMW F650GS owners seeking to perform maintenance and repairs themselves

Competitive Analysis

Competitors Manuals:

Other workshop manuals for similar dual-sport motorcycles (e.g., Honda Transalp, Yamaha TDM)

Key Features

Completeness:

100% complete and intact, no missing or corrupt pages/sections

Ease Of Use:

Easy to follow step-by-step instructions and pictures

Accessibility:

Viewable on any computer, zoomable, printable

Diagnostic Capability:

Covers fault code reading with BMW MoDiTeC

📋 Manual Details

Coverage Areas

Primary Coverage:

Workshop service and repair

Page Count

Estimated Page Count:

Extensive (Implied by 'COMPLETE' and 'A-Z' coverage)

Manual Type

Type:

Workshop Service Repair Manual

Language

Language:

German

Format

Format:

📖 Manual Coverage

Systems Covered

Engine:

Complete engine overhaul, tuning, diagnostics

Fuel System:

Fuel injection system, fuel pump, injectors, fuel tank

Cooling System:

Radiator, coolant, water pump, thermostat

Ignition System:

Ignition coils, spark plugs, ECU control

Exhaust System:

Muffler, catalytic converter, exhaust pipes

Transmission:

Gearbox, clutch operation and adjustment, final drive

Chassis:

Frame, suspension, steering head bearing

Front Suspension:

Front fork service, oil change, seal replacement

Rear Suspension:

Shock absorber, swingarm, linkage lubrication and adjustment

Brakes:

Brake system components, bleeding, pad replacement, fluid specifications

Wheels Tires:

Wheel bearing maintenance, tire pressure checks, tire replacement

Electrical System:

Battery maintenance, starter motor, alternator, lighting system

Instrumentation:

Dashboard, warning lights, diagnostics interface (BMW MoDiTeC)

Bodywork:

Fairings, seat removal, fuel tank removal, windshield installation

Diagnostic Troubleshooting:

Fault code reading with BMW MoDiTeC, troubleshooting procedures

Procedures Included

Initial Setup:

Unpacking, damage inspection, assembly of components (windshield, mirrors, handlebar weights), battery filling and charging, fluid filling, final inspection, delivery

Routine Maintenance:

Tire pressure checks, fluid level checks, lubrication points

Engine Maintenance:

Oil changes, filter replacement, valve clearance adjustment, spark plug replacement

Brake Maintenance:

Brake pad replacement, brake fluid replacement and bleeding

Suspension Maintenance:

Front fork oil change, rear shock absorber adjustment

Wheel Maintenance:

Wheel bearing inspection and replacement, tire mounting and balancing

Electrical Troubleshooting:

Battery testing, starter circuit diagnosis, lighting issues

Engine Repair:

Piston replacement, cylinder inspection, camshaft service

Clutch Adjustment:

Cable adjustment and replacement

Fuel System Cleaning:

Injector cleaning, fuel filter replacement

Diagnostic Procedures:

Utilizing BMW's diagnostic tools (MoDiTeC)

Accessory Installation:

Guidance on installing performance-enhancing accessories

Technical Depth

Depth:

Comprehensive ('A-Z', 'every single detail')

Diagnostics:

Advanced fault code reading and interpretation using BMW MoDiTeC

Rebuilds:

Detailed procedures for complete engine and component rebuilds

Illustrations:

Detailed illustrations, exploded diagrams, drawings, and photos

📊 Manual Specifications

File Format

Format:

Print Quality

Printability:

Printable pages

Binding Type

Binding:

Digital (PDF, no physical binding)

Paper Type

Paper Type:

N/A (Digital format)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Single-cylinder, four-stroke

Engine Code Suffix:

F650GS (often identified by its Rotax engine)

Displacement:

652 cc

Performance

Horsepower:

Approx. 50 PS (37 kW) at 6,500 rpm (exact may vary slightly by year)

Torque:

Approx. 63 Nm (46 lb-ft) at 5,000 rpm (exact may vary slightly by year)

Fuel System

Fuel Delivery:

Electronic Fuel Injection (EFI) - Bosch Motronic

Fuel Type:

Unleaded gasoline, 95 RON recommended

Cooling System

Cooling Method:

Liquid-cooled

🔧 Transmission

Standard

Type:

5-speed manual gearbox

Optional

Type:

Features

Clutch:

Wet multi-plate clutch, cable-operated

Final Drive:

O-ring sealed chain drive

📐 Dimensions

Exterior

Wheelbase:

Approx. 1500 mm (59.1 in)

Weights

Dry Weight:

Approx. 172 kg (379 lbs)

Gross Vehicle Weight Rating:

Approx. 370 kg (816 lbs)

🛡️ Safety Features

Ratings

Optional ABS available on some models/years

Active Features

Braking System:

Dual disc front brakes, single disc rear brake

Passive Features

Lighting:

Halogen headlight, LED taillight (depending on specific year/market)

💡 Technology Features

Infotainment

Infotainment System:

N/A (Focus on core motorcycle operation and diagnostics)

Driver Assistance

ABS Availability:

Optional Anti-lock Braking System (ABS) on select models/years.

Connectivity

Diagnostic Interface:

BMW MoDiTeC diagnostic port for electronic system checks and fault code retrieval.

🔧 Maintenance

Service Intervals

Oil Change:

Typically every 10,000 km or annually

Valve Adjustment:

Typically every 20,000 km

Spark Plug Replacement:

Typically every 20,000 km

Fluid Specifications

Engine Oil:

API SG/SH or JASO MA certified, SAE 15W-40 or 20W-50 (check manual for specific viscosity recommendations based on climate)

Coolant:

BMW approved antifreeze/coolant mixture (typically ethylene glycol-based, e.g., Glythermal 13)

Brake Fluid:

DOT 4

Fork Oil:

SAE 7.5W or 10W fork oil (check manual for exact weight)

Known Issues

Common Problems:

Potential for regulator/rectifier failure, chain wear, ABS sensor issues (if equipped), occasional clutch cable adjustment needs.

📚 Vehicle History

Brand Heritage

Manufacturer:

Bayerische Motoren Werke AG (BMW)

Model Evolution

Generation:

This generation represents the single-cylinder F650GS, often referred to as the 'Funduro' or 'Dakar' variants depending on specific sub-models.

Production

Production Location:

Generally produced in Germany and possibly other international locations for different markets.

🏆 Awards & Recognition

Recognitions

Awards Received:

While specific awards are not detailed in the product info, the F650GS series was generally well-regarded for its versatility, reliability, and suitability for both commuting and light off-road use, often earning positive reviews from motorcycle publications.