Vehicle Segment:
Compact executive car / premium hatchback
Key Competitors:
Volkswagen Golf, Ford Focus, BMW 1 Series, Audi A3, Mercedes-Benz A-Class
Design Philosophy:
Italian style and flair, sporty driving dynamics, premium interior appointments
Target Audience:
Enthusiast drivers seeking performance, style, and a premium experience in a compact package
Utility:
Designed for both DIY enthusiasts and professional mechanics, saving time and resources
Body Styles:
3-door hatchback, 5-door hatchback
Regions Covered:
Global (primarily European market focus for diesel variant)
Estimated Page Count:
High, comprehensive (exact count not provided, but described as 'complete')
Type:
Full Service and Repair Manual
Digital Format:
Disc Image File (.ISO) / Application (.exe)
Powertrain:
Engine (1.9 JTD), Fuel System, Exhaust System, Cooling System, Lubrication System
Drivetrain:
Transmission (Manual and potentially Selespeed), Clutch, Driveshafts, Differential
Chassis:
Suspension (Front & Rear), Steering System, Braking System (ABS, EBD)
Electrical:
Body Electrical, Lighting, Instrumentation, Engine Management Electronics, Body Control Module (BCM)
Bodywork:
Body Panels, Doors, Interior Trim, Glass, Seats
Maintenance:
Scheduled maintenance, oil changes, filter replacements, fluid checks
Troubleshooting:
Diagnostic procedures, fault finding for all major systems
Repair:
Component removal and installation, overhaul procedures, specific repair instructions
Diagnostics:
OBD-II diagnostics, fault code interpretation, sensor testing
Rebuilding:
Engine, transmission, and other major component rebuilding procedures
Level Of Detail:
Comprehensive, from basic maintenance to in-depth repair and diagnostics
Illustrations:
High-quality diagrams, exploded views, and detailed pictures
Special Tools:
Includes specifications for special tools required for specific repair procedures
Engine Type:
Inline-4 Cylinders, Turbocharged Direct Injection (JTD)
Displacement:
1.9 Liters (1910 cc)
Bore X Stroke:
82.0 mm x 90.4 mm (typical for JTDm variants)
Compression Ratio:
Approx. 18:1
Horsepower Range:
100 PS to 150 PS (74 kW to 110 kW), depending on specific JTD variant (e.g., 8V, 16V)
Torque Range:
255 Nm to 305 Nm (188 lb-ft to 225 lb-ft), depending on specific JTD variant
Injection System:
Common Rail Direct Injection (JTD / JTDm)
Coolant Type:
Ethylene Glycol based coolant (e.g., Paraflu UP)
Oil Type Recommendation:
Synthetic SAE 5W-30, ACEA C3 specification (e.g., Selenia K Pure Energy)
ECM Type:
Bosch EDC (Electronic Diesel Control) or similar
Type:
5-speed or 6-speed Manual Transmission
Type:
Selespeed (automated manual transmission)
Gear Ratios:
Specific gear ratios detailed within the manual for different transmissions.
Manual Transmission Fluid:
GL-4 SAE 75W-80 or 75W-90 synthetic gear oil (e.g., Tutela Car Technyx)
Selespeed Fluid:
Specific hydraulic fluid for Selespeed system (e.g., Tutela CS Speed)
Euro Ncap Rating:
5 Stars (for early models, updated ratings may apply)
Braking System:
ABS (Anti-lock Braking System), EBD (Electronic Brake-force Distribution)
Stability Control:
VDC (Vehicle Dynamic Control) - ESP (Electronic Stability Program) - Optional or standard on some trims
Airbags:
Front airbags, Side airbags, Window airbags (curtain airbags)
Seatbelts:
Pretensioner and load limiter seatbelts
Chassis Design:
High-strength steel safety cage
Audio System:
Factory fitted CD player, optional Bose sound system.
Navigation:
Optional satellite navigation system (connects via specific interface).
Cruise Control:
Available on many models.
Parking Sensors:
Optional rear parking sensors.
Bluetooth:
Available on later models or as an aftermarket addition.
Oil Change Interval:
Typically 20,000 km (12,500 miles) or 1 year, whichever comes first (refer to manual for exact intervals).
Timing Belt Replacement:
Not applicable for 1.9 JTD (uses timing chain, though auxiliary belts need replacement).
Other Intervals:
Fuel filter, air filter, cabin filter, brake fluid, coolant.
Engine Oil Capacity:
Approx. 5.5 Liters (5.8 US Quarts)
Coolant Capacity:
Approx. 7.0 Liters (7.4 US Quarts)
Diesel Particulate Filter:
DPF regeneration issues or clogging in low-mileage/short-trip driving scenarios.
Suspension Components:
Wear on front wishbone bushes and ball joints, especially with higher mileage.
Egr Valve:
EGR valve can become clogged with carbon deposits, leading to reduced performance or engine management light.
Glow Plugs:
Glow plugs and associated relays can fail, affecting cold starting.
Thermostat:
Thermostat can fail to open or close properly, leading to cooling system issues.
Manufacturer:
Alfa Romeo Automobiles S.p.A., Italian manufacturer with a rich history in motorsport and sporty road cars.
Platform:
GM Fiat Premium Platform (shared with Fiat Stilo, Saab 9-3, Chevrolet Vectra)
Facelifts:
Received facelifts during its production run, notably in 2003 and 2007, with styling and equipment updates.
Manufacturing Plant:
Pomigliano d'Arco, Italy
