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Alfa Romeo 147 2000-2010 Service Repair Workshop Manual

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The Alfa Romeo 147, first generation (chassis code 937), produced from 2000 to 2010, is a compact executive hatchback renowned for its distinctive Italian styling, engaging driving dynamics, and sporty...
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Alfa Romeo 147 2000-2010 Service Repair Workshop Manual
The Alfa Romeo 147, first generation (chassis code 937), produced from 2000 to 2010, is a compact executive hatchback renowned for its distinctive Italian styling, engaging driving dynamics, and sporty performance. Available in both 3-door and 5-door configurations, it offered a range of engine options including the 1.6 Twin Spark, 2.0 Twin Spark, and efficient JTD turbodiesel variants. The 147 achieved a commendable 5-star Euro NCAP safety rating, reflecting its robust construction and comprehensive safety features such as front, side, and curtain airbags, ABS, and optional ESP. Its design, often praised by automotive journalists, combined with a focus on driver engagement, positions it as a stylish and enjoyable vehicle for everyday use and spirited driving. This comprehensive Service Repair Workshop Manual, written in English, covers the Alfa Romeo 147 models from 2000 through 2010. It offers in-depth technical information essential for maintenance, diagnostics, and repair, including detailed procedures for engine mechanical and electrical systems, fuel, clutch, transmission (manual and automatic), suspension, steering, brakes, and bodywork. The manual also includes extensive coverage of HVAC systems, emission control, and restraint systems, supported by numerous diagrams, illustrations, exploded views, and detailed electrical wiring schematics. This resource is invaluable for owners, independent repair shops, and automotive technicians seeking accurate, dealership-level guidance to ensure the proper upkeep and repair of their Alfa Romeo 147.
🏷️ Basic Information
Identification
Make:
Alfa Romeo
Model:
147
Generation
Generation:
First Generation (937)
Codes
Chassis Code:
937
👋 Introduction
Market Position
Target Audience:
Alfa Romeo 147 owners (DIY mechanics), independent repair shops, automotive technicians
Competitive Analysis
Competitor Manuals:
Provides dealership-level technical information, surpassing generic repair guides
Key Features
Value Proposition:
Saves money on repairs, empowers owners with knowledge, ensures accurate maintenance
Accuracy Clarity:
Accurate, clear, and concise text with helpful illustrations and diagrams
Manufacturer Origin:
Written by or based on official manufacturer documentation
📋 Manual Details
Coverage Areas
Model Years Covered:
2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007, 2008, 2009, 2010
Page Count
Estimated Page Count:
Extensive (typically 1000+ pages for a comprehensive workshop manual)
Manual Type
Manual Type:
Service Repair Workshop Manual
Language
Language:
English
Format
Digital Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Yes (including diagnostics, disassembly, assembly, inspection, and overhaul)
Engine Electrical:
Yes (including ignition system, starting system, charging system, ECU diagnostics)
Emission Control:
Yes (including emission control systems, sensors, catalysts)
Fuel System:
Yes (including fuel injection, fuel pump, injectors, fuel tank, fuel lines)
Clutch System:
Yes (including clutch operation, hydraulic system, clutch disc, pressure plate)
Manual Transaxle:
Yes (including gear shifting mechanism, internal components, lubrication)
Automatic Transaxle:
Yes (for applicable models/transmissions, including operation, diagnostics, fluid)
Driveshaft And Axles:
Yes (including CV joints, drive shafts, wheel bearings)
Suspension System:
Yes (including springs, shock absorbers, control arms, alignment)
Steering System:
Yes (including power steering, steering rack, tie rods, column)
Restraint Systems:
Yes (including airbags, seat belts, SRS system diagnostics)
Brake System:
Yes (including ABS, brake discs, pads, calipers, hydraulic lines, parking brake)
Body Interior Exterior:
Yes (including body panels, doors, windows, trim, seating, interior components)
Body Electrical System:
Yes (including lighting, wipers, power windows, central locking, mirrors, dashboard instrumentation)
HVAC System:
Yes (Heating, Ventilation, and Air Conditioning, including components, diagnostics, refrigerant)
General Information:
Yes (vehicle identification, safety precautions, general procedures)
Procedures Included
Maintenance:
Yes (oil changes, filter replacements, spark plugs, fluid checks)
Troubleshooting:
Yes (diagnostic charts, symptom-based troubleshooting)
Repair:
Yes (step-by-step repair instructions for all major systems)
Diagnostics:
Yes (including wiring diagrams, diagnostic trouble codes (DTCs), component testing)
Overhaul Rebuild:
Yes (for major components like engines and transmissions)
Technical Depth
Depth Of Coverage:
Comprehensive (suitable for professional technicians and skilled DIY enthusiasts)
Diagrams Illustrations:
Yes (includes diagrams, illustrations, and exploded views)
Wiring Schematics:
Yes (detailed electrical wiring diagrams for all systems)
Specifications Data:
Yes (torque values, clearances, fluid capacities, electrical data)
Diagnostic Tools:
References to diagnostic tools and procedures used by technicians
📊 Manual Specifications
File Format
File Type:
PDF
Print Quality
Printable:
Yes (individual pages can be printed)
Binding Type
Binding Type:
Digital (no physical binding)
Paper Type
Paper Type Recommendation:
N/A (Digital format)
Software Requirements
Required Software:
Adobe PDF Reader or compatible
Compatibility
Operating Systems:
Windows and Mac OS
⚙️ Engine Specifications
Primary Engine
Engine Options Common:
1.6 Twin Spark, 2.0 Twin Spark, 1.9 JTD (diesel), 2.4 JTD (diesel)
Performance
Twin Spark 1.6 Power:
Approx. 105 HP (88 kW)
Twin Spark 2.0 Power:
Approx. 150 HP (110 kW)
Jtd 1.9 Power:
Varies by variant, typically 115 HP (85 kW) to 150 HP (110 kW)
Fuel System
Fuel Injection Type:
Multi-point Fuel Injection (MPI) for Twin Spark, Common Rail Direct Injection (CRDI) for JTD
Engine Management
ECU Details:
Detailed information on Engine Control Unit (ECU) functions and diagnostics
🔧 Transmission
Standard
Manual Transmission:
5-speed and 6-speed manual transaxles available
Optional
Automatic Transmission:
Selespeed (automated manual) and conventional automatic transmissions available on some models
Features
Clutch Type:
Hydraulically operated single dry plate clutch
Fluid Specifications
Manual Transmission Fluid Type:
Refer to manual for specific API GL-4 or GL-5 grades and viscosity (e.g., 75W-90)
Automatic Transmission Fluid Type:
Specific ATF (Automatic Transmission Fluid) type as specified by Alfa Romeo (e.g., Tutela Transaxle 3 Speed)
📐 Dimensions
Exterior
Body Styles:
3-door hatchback, 5-door hatchback
Length Approx:
4.25 meters (167.3 inches)
Width Approx:
1.76 meters (69.3 inches)
Height Approx:
1.44 meters (56.7 inches)
Weights
Curb Weight Approx:
1250 - 1450 kg (2756 - 3197 lbs), depending on engine and configuration
🛡️ Safety Features
Ratings
Euro Ncap Rating:
5 Stars (achieved during its original testing period, reflecting good occupant protection)
Active Features
ABS:
Standard Anti-lock Braking System
Esp Vsc:
Optional or standard on higher trims (Vehicle Stability Control / Electronic Stability Program)
Passive Features
Airbags:
Front, side, and curtain airbags
Seatbelts:
Pre-tensioning seatbelts with load limiters
💡 Technology Features
Infotainment
Infotainment Options:
Factory fitted radio/CD player, optional upgraded audio systems, some models with integrated navigation (later versions)
Driver Assistance
Cruise Control:
Available as an option or standard on higher trims
Connectivity
Auxiliary Input:
Typically available on later models or as an aftermarket addition
🔧 Maintenance
Service Intervals
Oil Change Interval Petrol:
Typically every 15,000 km (9,300 miles) or 12 months, whichever comes first (consult manual for specific engine)
Oil Change Interval Diesel:
Typically every 20,000 km (12,500 miles) or 12 months, whichever comes first (consult manual for specific engine)
Timing Belt Replacement:
Crucial for Twin Spark engines, typically every 90,000 km (56,000 miles) or 5 years (very important to follow)
Fluid Specifications
Engine Oil Spec Petrol:
Refer to manual for specific viscosity (e.g., 10W-40, 5W-40) and API/ACEA specifications (e.g., ACEA A3/B3 or A3/B4, API SL or SM)
Engine Oil Spec Diesel:
Refer to manual for specific viscosity (e.g., 5W-40) and ACEA specifications (e.g., ACEA B3/B4, API CF)
Coolant Type:
Ethylene Glycol based coolant with corrosion inhibitors (typically Paraflu UP or similar)
Known Issues
Common Issues General:
Minor electrical gremlins, wear on suspension components, potential for water ingress in certain areas, wear on Twin Spark ignition systems
Common Issues Diesel:
DPF issues (diesel particulate filter) on later models if not maintained properly, turbocharger hoses, EGR valve concerns
Common Issues Petrol:
Ignition coil issues, lambda sensor faults, minor oil leaks from engine seals
📚 Vehicle History
Brand Heritage
Brand Philosophy:
Known for sporty handling, distinctive Italian design, and passionate driving experience
Model Evolution
Facelifts Updates:
Received a significant facelift in 2004 with updated styling, interior refinements, and new engine options (e.g., Q-Tronic automatic)
Production
Production Period:
2000-2010
Manufacturing Plant:
Pomigliano d'Arco, Italy
🏆 Awards & Recognition
Recognitions
Design Awards:
Often praised for its stylish and timeless Italian design
Ratings
Automotive Journalism Acclaim:
Received positive reviews from automotive journalists for its driving dynamics and design during its production run
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