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Mazda RX7 RX-7 2000 Repair Service Manual

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🏷️ Basic Information Identification Make: Mazda Model: RX-7 Model Generation: FD3S Model Year: 2000 Codes Chassis Code: FD3S Engine Code Family: 13B-REW 👋 Introduction Market Position Segment: Sports Car /...
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Mots clés: 2000 Car Cars Mazda Misc RX-7 RX7
Mazda RX7 RX-7 2000 Repair Service Manual
🏷️ Basic Information
Identification
Make:
Mazda
Model:
RX-7
Model Generation:
FD3S
Model Year:
2000
Codes
Chassis Code:
FD3S
Engine Code Family:
13B-REW
👋 Introduction
Market Position
Segment:
Sports Car / Grand Tourer
Reputation:
Iconic rotary-powered sports car, renowned for handling and distinctive styling.
Competitive Analysis
Competitors:
Nissan 300ZX (Z32), Toyota Supra (Mk IV), Mitsubishi 3000GT VR-4, Porsche 968.
Key Features
Engine Technology:
Sequential twin-turbocharged 13B-REW rotary engine.
Chassis Design:
Lightweight construction, balanced weight distribution, sophisticated independent suspension.
Design Philosophy:
'Spirit of Rotary' – emphasizing lightweight, balanced performance.
📋 Manual Details
Coverage Areas
Geographical Coverage:
Likely North American market focus, but comprehensive for global FD3S variants.
Trim Level Coverage:
Assumed to cover all standard 2000 RX-7 trims (e.g., Touring, R).
Page Count
Estimated Page Count:
Over 1500 pages (typical for comprehensive factory service manuals).
Manual Type
Type:
Factory Service Manual / Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Powertrain:
Engine (Rotary Wankel 13B-REW), Fuel System (Twin Sequential Turbocharging), Ignition System, Cooling System, Lubrication System, Exhaust System.
Drivetrain:
Transmission (Manual), Clutch System, Driveshaft, Differential, Axles.
Chassis:
Suspension (Front & Rear), Steering System, Brake System (ABS).
Electrical:
Wiring Diagrams, Lighting System, Power Accessories, Instrumentation, Engine Control Module (ECM), Body Control Module (BCM), Audio System, Anti-theft System.
Body:
Exterior Body Panels, Interior Trim, Doors, Glass, Seats, HVAC System.
Emission Control:
Detailed information on emission control systems, catalytic converter, and related sensors and components relevant to the 2000 model year.
Wheel Tire:
Wheel specifications, tire pressure recommendations, and related service procedures.
Procedures Included
Maintenance:
Routine checks, oil changes, filter replacements, spark plug replacement (specific rotary plugs), coolant service, brake fluid service.
Diagnostics:
Troubleshooting guides, diagnostic trouble codes (DTCs), sensor testing, circuit analysis, rotary engine specific diagnostics.
Repair:
Engine rebuild (apex seals, rotor housing inspection), turbocharger overhaul, transmission overhaul, suspension component replacement, brake caliper repair, electrical component repair.
Specifications:
Torque specifications, clearance measurements, fluid capacities, electrical resistance values, vacuum/boost pressure specifications.
Special Tools:
Identification and usage of Mazda-specific special tools required for certain procedures.
Wiring Diagrams:
Comprehensive, color-coded electrical wiring diagrams for all vehicle systems.
Alignment:
Wheel alignment specifications and procedures.
Technical Depth
Depth:
Comprehensive, from basic maintenance to complete engine and transmission overhauls. Suitable for professional technicians and experienced DIY enthusiasts.
Diagnostic Tools:
Information on using Mazda's diagnostic tools (e.g., OBD-II scanner) and interpreting sensor data.
📊 Manual Specifications
File Format
Format:
PDF
Searchability:
Likely searchable text content for easy navigation and information retrieval.
Print Quality
Resolution:
Typically high-resolution scans for clear diagrams and text.
Binding Type
Binding:
N/A (Digital PDF)
Paper Type
Paper Type:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Rotary (Wankel) Twin-Rotor
Engine Code:
13B-REW
Displacement:
1308 cc (80 cu in)
Aspiration:
Twin-Sequential Turbochargers
Performance
Horsepower:
255 hp @ 6500 rpm (US Spec)
Torque:
217 lb-ft @ 5000 rpm (US Spec)
Fuel System
Fuel Delivery:
Multi-point Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline (Premium Unleaded Recommended)
Engine Management
ECM:
Electronic Control Module (ECM) controlling fuel injection, ignition timing, and turbocharger boost.
🔧 Transmission
Standard
Transmission Type:
6-Speed Manual
Optional
Transmission Type:
N/A for 2000 model year in most markets; automatic was phased out in earlier FD generations.
Features
Clutch Type:
Hydraulic Clutch
Fluid Specifications
Transmission Fluid:
GL-4 or GL-5 Gear Oil (e.g., Mazda Manual Transmission Fluid JWS 3309 equivalent or reputable aftermarket).
📐 Dimensions
Exterior
Length:
169.1 in (4300 mm)
Width:
69.1 in (1755 mm)
Height:
48.2 in (1225 mm)
Wheelbase:
95.5 in (2425 mm)
Weights
Curb Weight:
Approx. 2850-3000 lbs (1293-1361 kg), depending on trim.
🛡️ Safety Features
Ratings
NHTSA Ratings:
Specific NHTSA ratings for the 2000 model may vary by testing protocols; generally considered a safe sports car for its era.
Active Features
ABS:
Anti-lock Braking System (ABS) standard.
Traction Control:
Optional Traction Control System (TCS) on some trims.
Passive Features
Airbags:
Driver and Passenger Airbags.
Seatbelts:
3-point inertia-reel seatbelts with pre-tensioners.
💡 Technology Features
Infotainment
Audio System:
Bose premium audio system optional on some trims, with CD player and cassette.
Climate Control:
Automatic Climate Control (ACC) available on higher trims.
Driver Assistance
Cruise Control:
Standard cruise control.
Connectivity
Instrumentation:
Comprehensive gauge cluster including tachometer, speedometer, boost gauge, oil pressure, and water temperature.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,000-5,000 miles or 6 months, with specific attention to oil quality and level due to rotary design.
Spark Plug Replacement:
Refer to manual; often more frequent than piston engines due to rotary combustion characteristics. Specific rotary plugs (e.g., trailing and leading) are critical.
Coolant Flush:
Refer to manual; typically every 2-3 years or 30,000-50,000 miles.
Fluid Specifications
Engine Oil:
High-quality synthetic 10W-30 or 10W-40 recommended. Check manual for exact API/ILSAC ratings and viscosity for operating temperature.
Coolant:
Mazda Super Long Life Coolant (FL22) or equivalent. Typically a 50/50 mix of antifreeze and distilled water.
Brake Fluid:
DOT 3 or DOT 4 brake fluid.
Known Issues
Rotary Specific:
Apex seal wear, vacuum leaks, trailing ignition issues, oil injection system failures, over-heating, oil consumption (inherent characteristic but can indicate wear).
Turbocharger:
Turbocharger failure due to heat or lubrication issues, vacuum hose deterioration.
Suspension:
Wear in bushings and ball joints, especially with spirited driving.
📚 Vehicle History
Brand Heritage
Rotary Legacy:
Mazda's long and pioneering history with the Wankel rotary engine, dating back to the Cosmo.
Model Evolution
Fd Generation:
Third generation (FD) of the RX-7, produced from 1992 to 2002, known for its aerodynamic design and advanced engineering.
Production
Production Period:
1992-2002 (Global), with the final years (2000-2002) primarily for specific markets due to emissions and sales.
Manufacturing Location:
Hiroshima, Japan
🏆 Awards & Recognition
Recognitions
Car And Driver:
Car and Driver's Ten Best list multiple times during its production run, especially for the FD generation.
Road And Track:
Consistently praised by automotive journalists for its driving dynamics and engineering.
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