🏷️ Basic Information

Make:

Mitsubishi

Model:

Pajero Sport

Year:

2000

Chassis Code Series:

K70/K90 Series

👋 Introduction

Segment:

Mid-size SUV, Body-on-frame construction, renowned for off-road capability and durability.

Key Competitors:

Toyota 4Runner, Nissan Pathfinder, Jeep Cherokee, Land Rover Discovery.

Unique Selling Points:

Super Select 4WD II system offering selectable 2WD/4WD modes, robust chassis, reliable engine options, comfortable interior for its class.

📋 Manual Details

Primary Markets Covered:

Global markets including North America, Europe, Asia, Oceania

Estimated Page Count:

1000+

Type:

Factory Service Manual (FSM)

Language:

English

Format:

PDF Download

📖 Manual Coverage

Engine Mechanical:

Engine assembly, cylinder head, block, pistons, crankshaft, camshafts, timing system, lubrication system, cooling system

Engine Management:

Fuel injection system (MPI), ignition system, emission control systems, ECU diagnostics, sensors and actuators

Transmission Manual:

Manual transmission overhaul, clutch, gear selection mechanism, lubrication

Transmission Automatic:

Automatic transmission overhaul, torque converter, hydraulic control, electronic control unit (ECU), lubrication

Drivetrain:

Four-wheel drive system (Super Select 4WD II), transfer case, front and rear differentials, drive shafts, CV joints

Suspension:

Front independent suspension (double wishbone), rear multi-link suspension, shock absorbers, springs, bushings, alignment specifications

Steering:

Power steering system, steering gear, tie rods, steering column, alignment

Brakes:

Front disc brakes, rear drum brakes (or optional rear discs), ABS system, brake lines, master cylinder, calipers, pads, rotors

Electrical System:

Battery, charging system (alternator, starter), lighting system, horn, ignition switch, wiring diagrams, fuses, relays

Body And Chassis:

Body construction, doors, hood, tailgate, bumpers, interior trim, chassis frame, rust prevention

HVAC:

Heating, ventilation, and air conditioning (HVAC) system, refrigerant, components, operation

Interior Features:

Seats, seat belts, airbags, interior panels, dashboard components

Maintenance Procedures:

Oil change, filter replacement, spark plug replacement, coolant flush, brake fluid flush, air filter replacement, fuel filter replacement

Repair Procedures:

Engine overhaul, transmission rebuild, differential replacement, suspension component replacement, brake system repair, electrical component troubleshooting and replacement

Troubleshooting Guides:

Diagnostic charts for various systems, common fault finding procedures

Diagnostic Information:

OBD-II diagnostic codes, scan tool procedures, live data interpretation

Depth:

Comprehensive: Covers detailed disassembly, assembly, repair, and diagnostic procedures for all major vehicle systems. Suitable for professional technicians and experienced DIYers.

📊 Manual Specifications

File Type:

PDF

Image Resolution:

High-resolution scans of original factory documentation, ensuring clarity of diagrams and text.

Binding Type:

N/A (Digital Download)

Paper Type:

N/A (Digital Download)

⚙️ Engine Specifications

Engine Code Petrol:

6G72

Engine Type Petrol:

3.0L V6 SOHC MPI

Engine Displacement Petrol:

2972 cc

Bore Stroke Petrol:

86.1 mm x 86.0 mm

Compression Ratio Petrol:

8.8:1

Horsepower Petrol:

Approx. 177-180 PS (130-132 kW) @ 5000-5500 rpm (market dependent)

Torque Petrol:

Approx. 250-260 Nm (184-192 lb-ft) @ 3500-4000 rpm (market dependent)

Engine Code Diesel:

4M40

Engine Type Diesel:

2.8L Inline-4 DOHC Turbocharged Diesel (DI-D)

Engine Displacement Diesel:

2835 cc

Bore Stroke Diesel:

95.0 mm x 100.0 mm

Compression Ratio Diesel:

20:1

Horsepower Diesel:

Approx. 125-133 PS (92-98 kW) @ 4000-4300 rpm (market dependent)

Torque Diesel:

Approx. 270-280 Nm (199-207 lb-ft) @ 2000-2500 rpm (market dependent)

Fuel Delivery Petrol:

Multi-Point Fuel Injection (MPI)

Fuel Delivery Diesel:

Direct Injection Diesel (DI-D) with Electronic Control Unit (ECU)

Fuel Type Petrol:

Unleaded Gasoline (Octane rating may vary by market)

Fuel Type Diesel:

Diesel Fuel

🔧 Transmission

Standard Transmission:

5-speed Manual Transmission (R5M32)

Optional Transmission:

4-speed Automatic Transmission (V4A51)

Transfer Case:

Super Select 4WD II with electronically controlled clutch pack. Modes: 2H, 4H, 4HLC (Locked Center Diff), 4LLC (Locked Center Diff with Low Range).

📐 Dimensions

Length:

Approx. 4610-4775 mm (depending on variant and bumper options)

Width:

Approx. 1775-1815 mm

Height:

Approx. 1830-1850 mm

Wheelbase:

Approx. 2725 mm

Ground Clearance:

Approx. 200-220 mm

Curb Weight:

Approx. 1850-2000 kg (depending on engine and trim)

Gross Vehicle Weight Rating:

Approx. 2500-2600 kg

🛡️ Safety Features

Crash Test Ratings:

Information varies by region; typically tested under country-specific safety standards. Refer to regional automotive safety authorities for detailed reports.

Anti Lock Braking System:

Standard on most models, designed to prevent wheel lock-up during hard braking.

Airbags:

Driver and front passenger airbags typically standard.

Seat Belts:

Three-point seat belts with pretensioners for front occupants. Three-point belts for rear passengers.

Body Construction:

Reinforced safety cell and crumple zones for occupant protection.

💡 Technology Features

Audio System:

Factory fitted AM/FM/CD player, often with cassette tape. Speaker configurations vary by trim level.

Navigation:

Rarely factory-equipped on this generation, typically aftermarket units.

ABS:

Anti-lock Braking System (ABS) available on most models.

Cruise Control:

Available on higher trim levels.

Auxiliary Ports:

Not typically equipped; aftermarket solutions required for modern connectivity.

🔧 Maintenance

Engine Oil Change:

Every 5,000 - 10,000 km (3,000 - 6,000 miles) or 6-12 months, depending on driving conditions and oil type used (refer to specific recommendations in the manual).

Oil Filter Replacement:

With every oil change.

Air Filter Replacement:

Every 20,000 - 30,000 km (12,000 - 18,000 miles) or as needed based on dusty conditions.

Spark Plug Replacement:

Approx. 40,000 - 100,000 km (24,000 - 60,000 miles) for standard plugs, potentially longer for platinum or iridium (refer to manual for specific plug type).

Coolant Flush Replacement:

Every 40,000 - 80,000 km (24,000 - 48,000 miles) or 2-4 years, using recommended coolant type.

Brake Fluid Replacement:

Every 2-3 years or 40,000-60,000 km (24,000-36,000 miles) due to moisture absorption.

Engine Oil Type:

API SG/SH/SJ or ILSAC GF-2/GF-3, SAE 10W-30 or 10W-40 (check manual for exact viscosity based on ambient temperature).

Engine Oil Capacity:

Approx. 4.5 - 5.0 Liters (with filter change).

Transmission Fluid Manual:

API GL-4 or GL-5, SAE 75W-90.

Transmission Fluid Automatic:

Mitsubishi DiaQueen ATF-SP III or equivalent DEXRON III/MERCON.

Transfer Case Fluid:

API GL-3 or GL-4, SAE 75W-85 or 75W-90.

Differential Fluid:

API GL-5, SAE 80W-90 (or 75W-140 for extreme conditions).

Coolant Type:

Mitsubishi Super Long Life Coolant (SLLC) or equivalent ethylene glycol-based coolant with corrosion inhibitors.

Common Issues Diesel:

Potential for head gasket failure on high-mileage 4M40 engines due to heat and age, glow plug issues, injector pump timing belt degradation. Turbocharger wear.

Common Issues Petrol:

Occasional issues with ignition coils, spark plug wires, and intake manifold gaskets. Crankshaft position sensor failures.

Common Issues Drivetrain:

Wear in transfer case actuator motor (Super Select 4WD), potential for CV joint boot tears leading to joint failure.

Common Issues Suspension:

Wear in ball joints, tie rod ends, and bushings due to off-road use and age. Leaking shock absorbers.

Common Issues Electrical:

Fraying of wiring harnesses, especially near engine or exhaust components. Alternator or starter motor failure.

📚 Vehicle History

Mitsubishi 4X4 Legacy:

Mitsubishi has a long and distinguished history in developing durable and capable off-road vehicles, dating back to the original Pajero (Montero) in 1982.

Pajero Sport Debut:

The Pajero Sport, also known as Montero Sport or Nativa in some markets, was introduced in 1996 as a derivative of the Pajero platform, offering a more spacious and utilitarian alternative. The 2000 model year represents the first generation's update.

Manufacturing Locations:

Primarily manufactured in Japan, with significant production also occurring in countries like Brazil, Thailand, and the Philippines for various regional markets.

🏆 Awards & Recognition

Off Road Capability Awards:

While not typically receiving specific 'awards' as a model, the Pajero Sport lineage is consistently recognized for its robust off-road prowess and reliability by automotive journalists and enthusiast publications globally.

Durability Ratings:

High reputation for durability and longevity, especially the chassis and drivetrain, when properly maintained.