Product Purpose:
Essential resource for Polaris Magnum 325 2x4 owners and technicians to accurately identify and order replacement parts.
Value Proposition:
Ensures correct part ordering, saving time and preventing costly mistakes, crucial for DIY repairs and maintenance.
Exploded Views:
Detailed diagrams illustrating the arrangement and relationship of components.
Part Numbers:
Comprehensive listing of official Polaris part numbers for easy ordering.
Engine Assemblies:
Includes schematics and part numbers for engine components.
Component Relationships:
Provides exploded views showing location and relationship of most components.
Frame And Body:
Coverage expected for frame, fenders, plastics, and body panels.
Suspension And Steering:
Likely covers front forks, triple trees, swingarm, and suspension components.
Brakes:
Includes parts for braking system, potentially rotors and pads.
Drivetrain:
Covers drive train components, including potential primary reduction gear and drive shafts.
Electrical System:
Likely includes parts for ignition, charging system (rectifier, stator, magneto, coil), starter, lights, and battery.
Fuel System:
Parts for carburetor (or fuel injection if applicable), fuel pump, and associated components.
Cooling System:
Covers coolant components, radiator, and potentially cooler.
Part Identification:
Primary function is identifying and ordering correct parts via part numbers.
Assembly Orientation:
Exploded views provide guidance on component assembly and placement.
Disassembly Guidance:
Implied through exploded views, aiding in understanding component removal sequences.
Depth Level:
Parts identification and assembly visualization.
Detail Level:
Provides specific part numbers and visual relationships between components.
Diagnostic Support:
Indirect support by helping identify faulty components via part numbers.
Engine Type:
Likely a single-cylinder, liquid-cooled, 4-stroke engine.
Displacement:
325cc (as indicated in the model name).
Bore X Stroke:
Specifics would be detailed in a full service manual, but this parts manual helps identify those components.
Compression Ratio:
Specifics would be detailed in a full service manual, but this parts manual helps identify those components.
Horsepower:
Approximately 18-20 HP (estimated for this class of ATV).
Torque:
Specifics would be detailed in a full service manual, but this parts manual helps identify those components.
Fuel Delivery:
Likely carburetor-fed. Keywords like 'carburetor', 'carb', 'mixture screw', 'pilot jet', 'main jet' suggest this. PGM-FI is also mentioned which typically indicates Honda fuel injection, a potential cross-reference or misinterpretation in the keyword list.
Carburetor Type:
Specific model number for the carburetor would be found within the manual.
Fuel Pump:
Included in parts listing if applicable.
Transmission Type:
Automatic (CVT - Continuously Variable Transmission) is standard for this era of Polaris ATVs.
Gear Selection:
Likely H (High), L (Low), N (Neutral), R (Reverse).
Transmission Fluid Type:
Specific recommendations would be in a service manual; parts manual identifies fluid pump and related components.
Length:
Approx. 75-80 inches (estimated).
Width:
Approx. 40-45 inches (estimated).
Height:
Approx. 45-50 inches (estimated).
Dry Weight:
Approx. 450-500 lbs (estimated).
Payload Capacity:
Typically around 200-250 lbs for racks.
Towing Capacity:
Typically around 600-900 lbs.
Atv Safety Standards:
Manufactured to meet industry safety standards for ATVs of its era.
Braking System:
Hydraulic disc brakes (likely front and rear).
Lighting:
Headlights and tail light for visibility.
Hand Grips:
Designed for secure operation.
Foot Wells:
Provide foot protection and grip.
Oil Change Interval:
Typically every 100 hours or annually, specific to engine oil type (e.g., SAE 10W-40 or 20W-50).
Air Filter Cleaning:
Regular inspection and cleaning/replacement recommended, especially in dusty conditions.
Spark Plug Maintenance:
Inspection and gap adjustment recommended at regular intervals.
Engine Oil Type:
Likely SAE 10W-40 or 20W-50 motorcycle or ATV specific oil meeting API SG or higher. Specifics in service manual.
Coolant Type:
Ethylene glycol-based antifreeze (e.g., permanent type).
Brake Fluid Type:
DOT 3 or DOT 4 hydraulic brake fluid.
Carburetor Cleaning:
Carburetors can become clogged with debris or varnish over time, leading to starting or running issues. Keywords like 'carburetor', 'carb', 'slow jet', 'mixture screw' point to its importance.
Charging System Reliability:
Older stator or rectifier components can fail, leading to no spark or battery charging issues.
Cvt Belt Wear:
CVT belts can wear out, leading to slipping, loss of power, or complete failure.
Suspension Wear:
Bushings and bearings in the suspension can wear, causing play and poor handling.
Polaris Atv Legacy:
Polaris is a long-standing manufacturer of ATVs, known for robust utility and recreational models.
Magnum Series:
The Magnum series was a popular line of utility ATVs from Polaris, often featuring more powerful engines and advanced features for its time.
Manufacturing Era:
The Magnum 325 was a prominent model in Polaris's late 1990s to early 2000s ATV lineup.
