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Polaris Scrambler 400 4x4 2000 Service Repair Manual

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The Scrambler 400 4x4, produced in 2000, is a performance-oriented All-Terrain Vehicle (ATV) designed for both recreational and utility use. This model is distinguished by its powerful 2-stroke liquid-cooled engine,...
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Taper: Atv
Distributeur:
UGS: 98560
Polaris Scrambler 400 4x4 2000 Service Repair Manual
The Scrambler 400 4x4, produced in 2000, is a performance-oriented All-Terrain Vehicle (ATV) designed for both recreational and utility use. This model is distinguished by its powerful 2-stroke liquid-cooled engine, true 4x4 capability with selectable 2WD/4WD, and long-travel independent suspension for superior off-road handling. Its automatic Variable Transmission (PVT) ensures seamless power delivery. A pioneer in ATV manufacturing, the Scrambler line was built to offer a sporty and capable off-road experience, making the 2000 model a notable entry in its history. This comprehensive workshop repair service manual provides detailed guidance for all aspects of the Scrambler 400 4x4. It covers complete engine overhaul, fuel system maintenance, clutch service, final drive and transmission repair, brake system servicing, and the entire electrical system, including detailed color-coded wiring diagrams. The manual offers step-by-step repair instructions, disassembly and assembly guides, troubleshooting procedures for common issues, and essential technical specifications. Its purpose is to empower owners and technicians with the knowledge required for effective maintenance, diagnostics, and repair, ensuring the longevity and optimal performance of the vehicle.
🏷️ Basic Information
Identification
Make:
Polaris
Model:
Scrambler 400 4x4
Year:
2000
Vehicle Type:
All-Terrain Vehicle (ATV)
Vehicle Chassis Code:
A00CH40AA (Typical for model year)
👋 Introduction
Market Position
Segment:
Performance-oriented 4x4 ATV for recreational and utility use
Competitive Analysis
Competitors 2000:
Can-Am Outlander, Yamaha Wolverine, Arctic Cat 400
Key Features
Engine Type:
Powerful 2-stroke liquid-cooled engine
Drivetrain:
True 4x4 capability with selectable 2WD/4WD
Suspension Travel:
Long-travel independent front and rear suspension for enhanced off-road performance
Clutch System:
Automatic PVT (Polaris Variable Transmission) for seamless gear changes
Value Proposition
User Benefit:
Enables DIY maintenance and repairs, saving significant costs and downtime
📋 Manual Details
Coverage Areas
All Models Engines Trims Transmissions:
Yes
Page Count
Estimated Pages:
Hundreds (Specific count not provided, but described as extensive)
Manual Type
Type:
Workshop Repair Service Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
Complete overhaul, diagnostics, and repair
Fuel System:
Carburetor tuning, fuel delivery, and maintenance
Body Steering Suspension:
Includes steering linkage, front and rear suspension components, and bodywork
Clutches:
Primary and secondary clutch service and maintenance
Final Drive:
Gearbox, differential, and drivetrain maintenance
Transmission:
Service and repair procedures for the transmission system
Brakes:
Hydraulic system, pad replacement, and bleeding procedures
Electrical System:
Comprehensive coverage including ignition, charging, lighting, and accessories
Wiring Diagrams:
Detailed, color-coded wiring schematics
General Information:
Vehicle identification, safety precautions, and general operating principles
Specifications:
Technical data and torque values for all components
Procedures Included
Maintenance:
Scheduled maintenance, lubrication, and inspections
Troubleshooting:
Diagnostic procedures for common and uncommon problems
Repair:
Step-by-step instructions for component repair and replacement
Disassembly Assembly:
Detailed guides for taking apart and reassembling various systems
Cleaning Reinstalling:
Proper procedures for cleaning and reinstalling parts
Technical Depth
Depth:
Comprehensive from basic maintenance to complex engine and transmission rebuilds
📊 Manual Specifications
File Format
Format:
PDF
Printable:
Yes (Full Printable)
Zoom Functionality:
Yes (Zoom IN/OUT)
Binding Type
Type:
Digital Download (No physical binding)
Paper Type
Type:
N/A (Digital Format)
Software Requirements
Reader:
Adobe PDF Reader
Compression:
WinZip (for potential archive extraction)
Compatibility
Operating Systems:
All Versions of Windows & Mac
⚙️ Engine Specifications
Primary Engine
Engine Type:
2-stroke, 1-cylinder, liquid-cooled
Displacement:
340cc (Approximate, specific bore/stroke details in manual)
Bore X Stroke:
Refer to manual for precise measurements
Cooling System:
Liquid-cooled with radiator and fan
Performance
Horsepower:
Estimated 28-32 HP (Refer to manual for exact figure)
Torque:
Refer to manual for specific torque figures
Fuel System
Carburetor:
Mikuni VM Series (Specific model number in manual)
Fuel Type:
Unleaded Gasoline
Oil Mixture:
Oil injection system (Refer to manual for oil type and ratio if premixing)
🔧 Transmission
Standard
Transmission Type:
Automatic PVT (Polaris Variable Transmission) with High/Low/Reverse
Optional
Gear Ratios:
Refer to manual for specific gear ratios in High, Low, and Reverse
Features
Drive System:
Shaft Drive to Front and Rear Differentials
Clutch Engagement:
CVT belt drive system
📐 Dimensions
Exterior
Length:
Refer to manual for exact dimensions
Width:
Refer to manual for exact dimensions
Height:
Refer to manual for exact dimensions
Weights
Dry Weight:
Approximately 495 lbs (225 kg) - Verify with manual
Ground Clearance:
Refer to manual for exact ground clearance
🛡️ Safety Features
Ratings
Vehicle Classification:
Not applicable (ATVs do not have traditional NHTSA crash ratings)
Active Features
Braking System:
Hydraulic disc brakes front and rear
4X4 System:
On-demand 4WD for enhanced traction
Passive Features
Lighting:
Dual headlights, taillight, and brake light
Operator Safety:
Emphasis on proper PPE and safe operating practices within the manual
💡 Technology Features
Infotainment
System Type:
Basic instrumentation (speedometer, odometer, neutral/reverse indicators).
Driver Assistance
Features:
No advanced electronic driver assistance systems; focus is on mechanical control.
Connectivity
Features:
N/A
🔧 Maintenance
Service Intervals
Oil Change Engine:
Refer to manual for specific intervals (typically every 25-50 hours or annually)
Clutch Inspection:
Recommended regular inspection of drive belt and clutch components
Air Filter Cleaning:
Frequent cleaning or replacement recommended, especially in dusty conditions
Fluid Specifications
Engine Oil:
Refer to manual for specific Polaris or equivalent oil grade (e.g., SAE 30 or 10W-40)
Transmission Fluid:
Refer to manual for specific transmission fluid type and capacity
Coolant:
Ethylene glycol-based antifreeze with corrosion inhibitors (50/50 mix)
Known Issues
Carburetor Fouling:
Can occur with poor fuel quality or infrequent use, requiring cleaning and tuning.
Clutch Belt Wear:
Drive belt wear is common and requires periodic inspection and replacement.
Cooling System Maintenance:
Ensuring proper coolant level and condition is crucial for 2-stroke engines.
📚 Vehicle History
Brand Heritage
Polaris Atv Legacy:
Polaris is a pioneering manufacturer of ATVs, known for innovation and off-road capability.
Model Evolution
Scrambler Lineage:
The Scrambler line is Polaris's sport ATV offering, evolving from earlier models with a focus on performance and handling.
Production
Production Era:
The 2000 model represents a refinement of the 400cc Scrambler platform.
🏆 Awards & Recognition
Recognitions
Awards Received:
Specific awards for the 2000 model are not readily available, but Polaris ATVs generally received positive reviews for performance in their class.
Ratings
Industry Reputation:
Reputable for its robust 4x4 system and sporty handling.
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