🏷️ Basic Information

Make:

Ford

Model:

Focus

Model Generation:

First Generation (Mk1.5 Facelift)

Production Years Covered:

2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007

Chassis Codes:

DAW, DBW, DFW (Hatchback & Wagon), DNW (Sedan)

Trim Levels Covered:

All trims including Base, ZX3, ZX5, ZTS, SE, SES, Ghia (Europe), ST170, SVT Focus

👋 Introduction

Market Position:

The Ford Focus (Mk1.5) was a highly popular compact car in its segment, known for its European-designed chassis, engaging driving dynamics, and practicality. This manual caters to owners and independent repair shops aiming to maintain and repair these vehicles to factory standards.

Competitive Analysis:

Competed directly with vehicles like the Volkswagen Golf, Honda Civic, Toyota Corolla, and Mazda3. The Focus was often praised for its handling and ride comfort, making a comprehensive service manual essential for preserving these characteristics.

Key Features:

Provides the exact same diagnostic, repair, and maintenance information used by authorized Ford dealerships. Covers all models and engine options within the specified years, offering unparalleled depth for any repair or maintenance task.

📋 Manual Details

Coverage Areas:

Comprehensive coverage of all mechanical, electrical, body, and systems for all trims and engine variants within the specified years.

Page Count:

Estimated 2000+ pages (typical for full factory workshop manuals)

Manual Type:

Factory Service Workshop Repair Manual

Language:

English

Format:

PDF with searchable index

📖 Manual Coverage

Engine Mechanical:

Engine assembly, cylinder head, block, crankshaft, pistons, connecting rods, camshafts, timing systems, oil pump, lubrication system, cooling system, intake and exhaust manifolds.

Engine Electrical:

Ignition system, starter motor, alternator, battery, engine control module (ECM), sensors (crankshaft position, camshaft position, MAF, MAP, O2, etc.), wiring diagrams.

Emission Control:

Catalytic converter, EGR system, EVAP system, emission sensors, diagnostic trouble codes (DTCs) related to emissions.

Fuel System:

Fuel tank, fuel pump, fuel filter, fuel injectors, fuel pressure regulator, throttle body, fuel lines.

Clutch System:

Clutch disc, pressure plate, release bearing, clutch master cylinder, slave cylinder, hydraulic lines, clutch pedal assembly.

Manual Transaxle:

Gearbox assembly, internal components, shift mechanism, clutch release bearing, gear oil specifications, troubleshooting.

Automatic Transaxle:

Automatic transmission assembly, torque converter, valve body, planetary gear sets, transmission control module (TCM), fluid types, service procedures, troubleshooting.

Driveshaft Axle:

Front drive axles (CV joints), rear axle (if applicable), drive shafts, wheel bearings, hub assemblies.

Suspension System:

Front and rear suspension components (struts, shocks, springs, control arms, ball joints, bushings), wheel alignment specifications, wheel bearing service.

Steering System:

Power steering system (pump, rack and pinion, hoses, fluid), steering column, steering wheel, alignment specifications.

Restraint System:

Airbag system (SRS), seat belts, SRS control module, diagnostic procedures for airbag system.

Brake System:

Front and rear brakes (disc/drum), brake calipers, brake pads, brake rotors, brake lines, master cylinder, ABS system, parking brake, brake fluid specifications.

Body Interior Exterior:

Body panels, doors, hood, trunk, bumpers, glass, interior trim, seating, upholstery, body sealing, corrosion protection.

Body Electrical System:

Lighting (headlights, taillights, interior lights), power windows, power locks, mirrors, wipers, horn, fuse box, relays, body control module (BCM), comprehensive wiring diagrams.

HVAC System:

Heating, ventilation, and air conditioning (HVAC) system components, refrigerant, compressor, condenser, evaporator, blower motor, climate control module, service and repair procedures.

Maintenance:

Regular service checks, oil changes, filter replacements, fluid level checks and top-offs, tire rotation and pressure checks, spark plug replacement, belt inspection and replacement.

Diagnostics:

Troubleshooting common and complex issues, using diagnostic tools, interpreting diagnostic trouble codes (DTCs), component testing procedures, fault finding flowcharts.

Repair Rebuild:

Detailed step-by-step instructions for component removal, installation, and rebuilding (e.g., engine rebuild, transmission overhaul, brake caliper replacement, suspension component replacement).

Installation:

Procedures for installing new or replacement parts and accessories, including torque specifications and alignment procedures.

Technical Depth:

Factory-level detail suitable for professional technicians and advanced DIY enthusiasts, covering everything from basic adjustments to complete component overhauls.

📊 Manual Specifications

File Format Type:

PDF

Searchability:

Searchable text with indexed navigation for quick access to information.

Print Quality:

High-resolution, suitable for printing individual sections or the entire manual.

Binding Type:

N/A (Digital Download)

Paper Type:

N/A (Digital Download)

Operating Systems:

Windows (95, 98, ME, XP, Vista, 7), Linux, macOS

⚙️ Engine Specifications

Engine Variants:

2.0L Zetec-E (SPI, DOHC), 2.3L Duratec, 2.0L DOHC (non-Zetec), 2.0L Zetec-R (SVT/ST170)

Horsepower Torque Range:

Varies by engine, generally from 110 HP to 170 HP for standard models and up to 215 HP for SVT/ST170 models. Torque figures also vary accordingly.

Fuel Injection Type:

Electronic Fuel Injection (EFI), Sequential Multi-Port Fuel Injection (MPI)

Engine Control Unit:

Ford EEC-V (or similar generation ECM/PCM) with specific calibration for each engine and transmission variant.

🔧 Transmission

Standard Transmission Type:

5-Speed Manual Transaxle (MTX-75, IB5)

Optional Transmission Type:

4-Speed Automatic Transaxle (4F50N, AX4S, AX4N variants depending on year/engine)

Transmission Fluid Type:

Mercon V or equivalent for automatic transmissions; specific gear oil for manual transmissions (refer to manual for exact specs).

📐 Dimensions

Body Styles:

3-door hatchback, 5-door hatchback, 4-door sedan, 5-door wagon

Wheelbase:

Approximately 103.2 inches (2620 mm)

Track Width:

Varies by model and year, refer to manual for specific measurements.

Curb Weight:

Varies by body style and engine, typically ranging from 2700 to 3100 lbs (approx. 1225 to 1400 kg).

🛡️ Safety Features

NHTSA Front Impact Rating:

Generally good for its era, specific ratings for 2000-2007 should be verified by NHTSA data, but often received 4 or 5 stars.

IIHS Rating:

Refer to IIHS archives for specific year and body style ratings, typically considered good in frontal impacts.

Active Safety Features:

Anti-lock Braking System (ABS), Traction Control System (TCS) (optional on some models), Electronic Stability Program (ESP) (optional on later models/higher trims).

Passive Safety Features:

Front airbags, optional side airbags, 3-point seat belts with pretensioners, side-impact door beams, collapsible steering column.

💡 Technology Features

Infotainment Features:

Basic to premium audio systems, CD players, optional navigation systems (depending on trim and market), climate control interfaces.

Driver Assistance Features:

Cruise control, anti-lock brakes (ABS), optional traction control (TCS), optional electronic stability control (ESP).

Connectivity Features:

Power windows, power door locks, central locking systems, keyless entry (optional).

🔧 Maintenance

Oil Change Interval:

Typically every 5,000 to 10,000 miles (8,000 to 16,000 km) or 6 to 12 months, depending on driving conditions and oil type. Refer to the manual for specific recommendations.

Transmission Fluid Interval:

Automatic transmission fluid and filter changes recommended every 30,000 to 60,000 miles (48,000 to 96,000 km). Manual transmission fluid may have longer intervals or be considered 'lifetime' but checking is recommended. Always consult the manual.

Coolant Interval:

Engine coolant replacement typically every 30,000 to 100,000 miles (48,000 to 160,000 km), depending on coolant type. Use only specified Ford coolant.

Engine Oil Specification:

Varies by engine. Common specifications include 5W-20, 5W-30, or 10W-30 (API certified). Refer to the manual for the exact specification for your engine.

Brake Fluid Specification:

DOT 3 or DOT 4 brake fluid (ensure compatibility with ABS system).

Power Steering Fluid:

Specific Ford power steering fluid or equivalent meeting Ford specifications (e.g., WSS-M2C195-A) is often required. Do not use generic ATF unless specified.

Known Issues:

Common issues can include intermittent electrical problems (especially related to the body control module or wiring harnesses), worn suspension bushings, AC system failures, and occasional transmission issues in automatic models. The manual provides troubleshooting for these and many more.

📚 Vehicle History

Brand Heritage:

Ford's long history of producing reliable and popular vehicles, building on the success of models like the Escort and Orion. The Focus was designed to be a global vehicle with European engineering at its core.

Model Evolution:

The 2000-2007 models represent the first generation of the Ford Focus. This manual covers the facelifted models (Mk1.5) from 2005-2007, which received exterior styling updates, interior refinements, and improved powertrains compared to the initial 1998-2004 launch models.

Production Locations:

Primarily manufactured in North America (Wayne, Michigan, USA) for the North American market, and in Europe (Saarlouis, Germany; Valencia, Spain) for European and global markets.

🏆 Awards & Recognition

Recognitions And Awards:

The Ford Focus consistently received accolades during its production run, including numerous 'Car of the Year' awards from automotive publications and organizations for its driving dynamics, practicality, and value.